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2000 Polaris Xpedition 325 Parts Manual

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🏷️ Basic Information Identification Make: Polaris Model: Xpedition 325 Year: 2000 Codes Chassis Code: A00CK32AA, A00CK32AB Product Code: 2000 Polaris Xpedition 325 Parts Manual 👋 Introduction Market Position Product Category: All-Terrain Vehicle (ATV) Parts Manual Competitive Analysis Value Proposition: Essential for home mechanics seeking to perform maintenance and repairs on their Polaris Xpedition 325, saving time and money. Key Features Features: Detailed exploded views, complete part number lists, organized by system for easy reference. Diagram Quality: Features exploded diagrams which are crucial for visualizing part relationships and installation. 📋 Manual Details Coverage Areas Manual Type: Parts Manual Language: English Format: PDF Scope: Comprehensive parts listing for the entire 2000 Polaris Xpedition 325 model. Index: Includes a PART NUMBER INDEX for quick lookups. Page Count Page Count: 61 Print Options Printability: Printable by section 📖 Manual Coverage Systems Covered Powertrain: Engine, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive Chassis And Suspension: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Engine Mounting, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Rear Brake, Rear Wheel Controls And Electrical: Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod, Electrical/Taillight, Gear Selector Engine Internal: Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor Body And Trim: Front Cab, Rear Cab and Seat, Decals, Front Rack and Bumper Mounting, Rear Rack Mounting, Handlebar and Headlight Pod. Internal Engine Components: Includes detailed parts for piston, crankshaft, crankcase, cylinder, recoil starter, oil pump, magneto, and starting motor, enabling internal engine repairs. Procedures Included Parts Identification: Exploded diagrams with detailed part number lists for all components Maintenance Support: Facilitates routine maintenance and repair by clearly identifying necessary parts. Technical Depth Depth: Comprehensive parts listing for detailed repair and replacement. Assembly Level: Covers sub-assemblies and individual components for complete breakdown and reassembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if generated from original digital source. Digital Rights: Enables printing specific pages, offering flexibility for users. Print Quality Print Resolution: Optimized for printing of individual pages or sections. Binding Type Binding: Not applicable (digital format) Paper Type Paper Recommendation: Standard printer paper recommended for printing sections. ⚙️ Engine Specifications Primary Engine Engine Type: Likely a single-cylinder, 4-stroke engine (typical for this class and era of Polaris ATVs). Engine Displacement: 325cc (indicated by model name) Performance Horsepower: Specific figures not provided, but typical for a 325cc utility ATV of this era would be in the 18-25 HP range. Torque: Specific figures not provided, but designed for low-end torque for utility tasks. Fuel System Fuel Delivery: Carburetor (explicitly listed in contents). Carburetor Details: Specific carburetor model and jetting would be listed in a service manual, but this parts manual provides the part number for the carburetor assembly and its internal components. Cooling System Cooling Method: Liquid-cooled (indicated by 'COOLING SYSTEM' in contents). Lubrication Oil System: Wet sump with a separate oil tank (explicitly listed in contents). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Hi/Lo range and Reverse is standard for this class of Polaris ATV. Features Drive System: Likely shaft-driven, with selectable 2WD/4WD (common for Polaris utility models). Front and Rear Drive systems are listed. Drive Clutch Driven Clutch: Detailed parts breakdown for both the primary (drive) and secondary (driven) clutches, essential for belt replacement and clutch maintenance. 📐 Dimensions Exterior Wheelbase: Specific figures not provided in the product description, but typically around 50-55 inches for this class. Tire Size: Specific tire sizes are not listed, but are critical components covered by the front and rear wheel sections. Weights Dry Weight: Specific figures not provided, but typically in the 600-700 lbs range. Cargo Rack Capacity: Front and Rear Rack Mounting sections indicate integrated rack systems for cargo carrying. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes are typical for this model, with Front Brake and Rear Brake sections listed. Passive Features Lighting: Headlight and Taillight sections indicate standard lighting for operation. 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge) and lighting are expected, as indicated by the Handlebar and Headlight Pod and Electrical/Taillight sections. Driver Assistance Features: No advanced driver assistance systems expected for this model year. Connectivity Features: No connectivity features expected. 🔧 Maintenance Service Intervals Oil Change: Recommended for frequent intervals (as stated in product description), typically every 50-100 hours or annually. Filter Replacement: Air filter and fuel filter replacement are recommended at regular intervals. Specific intervals would be in a service manual, but this parts manual helps identify the correct parts. Fluid Specifications Engine Oil: Specific oil type and...
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Type: Atv
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Sku: 123097
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2000 Polaris Xpedition 325 Parts Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Xpedition 325
Year:
2000
Codes
Chassis Code:
A00CK32AA, A00CK32AB
Product Code:
2000 Polaris Xpedition 325 Parts Manual
👋 Introduction
Market Position
Product Category:
All-Terrain Vehicle (ATV) Parts Manual
Competitive Analysis
Value Proposition:
Essential for home mechanics seeking to perform maintenance and repairs on their Polaris Xpedition 325, saving time and money.
Key Features
Features:
Detailed exploded views, complete part number lists, organized by system for easy reference.
Diagram Quality:
Features exploded diagrams which are crucial for visualizing part relationships and installation.
📋 Manual Details
Coverage Areas
Manual Type:
Parts Manual
Language:
English
Format:
PDF
Scope:
Comprehensive parts listing for the entire 2000 Polaris Xpedition 325 model.
Index:
Includes a PART NUMBER INDEX for quick lookups.
Page Count
Page Count:
61
Print Options
Printability:
Printable by section
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive
Chassis And Suspension:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Engine Mounting, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Rear Brake, Rear Wheel
Controls And Electrical:
Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod, Electrical/Taillight, Gear Selector
Engine Internal:
Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor
Body And Trim:
Front Cab, Rear Cab and Seat, Decals, Front Rack and Bumper Mounting, Rear Rack Mounting, Handlebar and Headlight Pod.
Internal Engine Components:
Includes detailed parts for piston, crankshaft, crankcase, cylinder, recoil starter, oil pump, magneto, and starting motor, enabling internal engine repairs.
Procedures Included
Parts Identification:
Exploded diagrams with detailed part number lists for all components
Maintenance Support:
Facilitates routine maintenance and repair by clearly identifying necessary parts.
Technical Depth
Depth:
Comprehensive parts listing for detailed repair and replacement.
Assembly Level:
Covers sub-assemblies and individual components for complete breakdown and reassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if generated from original digital source.
Digital Rights:
Enables printing specific pages, offering flexibility for users.
Print Quality
Print Resolution:
Optimized for printing of individual pages or sections.
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Recommendation:
Standard printer paper recommended for printing sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a single-cylinder, 4-stroke engine (typical for this class and era of Polaris ATVs).
Engine Displacement:
325cc (indicated by model name)
Performance
Horsepower:
Specific figures not provided, but typical for a 325cc utility ATV of this era would be in the 18-25 HP range.
Torque:
Specific figures not provided, but designed for low-end torque for utility tasks.
Fuel System
Fuel Delivery:
Carburetor (explicitly listed in contents).
Carburetor Details:
Specific carburetor model and jetting would be listed in a service manual, but this parts manual provides the part number for the carburetor assembly and its internal components.
Cooling System
Cooling Method:
Liquid-cooled (indicated by 'COOLING SYSTEM' in contents).
Lubrication
Oil System:
Wet sump with a separate oil tank (explicitly listed in contents).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Hi/Lo range and Reverse is standard for this class of Polaris ATV.
Features
Drive System:
Likely shaft-driven, with selectable 2WD/4WD (common for Polaris utility models). Front and Rear Drive systems are listed.
Drive Clutch Driven Clutch:
Detailed parts breakdown for both the primary (drive) and secondary (driven) clutches, essential for belt replacement and clutch maintenance.
📐 Dimensions
Exterior
Wheelbase:
Specific figures not provided in the product description, but typically around 50-55 inches for this class.
Tire Size:
Specific tire sizes are not listed, but are critical components covered by the front and rear wheel sections.
Weights
Dry Weight:
Specific figures not provided, but typically in the 600-700 lbs range.
Cargo
Rack Capacity:
Front and Rear Rack Mounting sections indicate integrated rack systems for cargo carrying.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes are typical for this model, with Front Brake and Rear Brake sections listed.
Passive Features
Lighting:
Headlight and Taillight sections indicate standard lighting for operation.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge) and lighting are expected, as indicated by the Handlebar and Headlight Pod and Electrical/Taillight sections.
Driver Assistance
Features:
No advanced driver assistance systems expected for this model year.
Connectivity
Features:
No connectivity features expected.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended for frequent intervals (as stated in product description), typically every 50-100 hours or annually.
Filter Replacement:
Air filter and fuel filter replacement are recommended at regular intervals. Specific intervals would be in a service manual, but this parts manual helps identify the correct parts.
Fluid Specifications
Engine Oil:
Specific oil type and viscosity (e.g., SAE 10W-40 or 20W-50, JASO MA certified) would be detailed in a service manual; this parts manual helps identify the oil filter part number.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors. Specific type and capacity would be in a service manual; this manual identifies cooling system components.
Gearcase Oil:
Specific gear oil type and viscosity would be required for the gearcase. This manual identifies gearcase components and associated seals/gaskets.
Known Issues
Common Wear Items:
Drive belts, CV joints, brake pads, and suspension components are common wear items on utility ATVs of this age. The manual provides part numbers for all these.
Cv Joint Boots:
CV joint boots are prone to damage; the manual lists part numbers for CV joints and associated components, aiding in replacement.
Troubleshooting Support
Diagnostic Aid:
While not a diagnostic manual, the detailed part breakdowns can help identify missing or damaged components during troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris is a long-standing manufacturer of ATVs, known for their utility and recreational models.
Model Evolution
Model Line:
The Xpedition line was Polaris's entry into the larger-displacement utility ATV market, often featuring more comfort and storage options.
Model Variants:
The inclusion of 'A00CK32AA' and 'A00CK32AB' suggests minor variations or configurations within the 2000 Xpedition 325 model line, both covered by this manual.
Production
Production Years:
The 2000 model year is specified. Polaris continued production and development of the Xpedition line in subsequent years.
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