Parts List KIA OPTIMA 20012002 2003 2004 2005 2006
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🏷️ Basic Information Identification Make: Kia Model: Optima Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 Generation Generation Designation: First Generation (MS) Codes Internal Platform Code: MS 👋 Introduction Market Position Market Segment: Mid-size sedan Target Audience: DIY mechanics, fleet managers, automotive enthusiasts seeking to service or repair their Kia Optima. Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Ford Mondeo, Mazda 6, Nissan Altima. Key Features Manual Value Proposition: Provides essential OEM part numbers and visual identification for accurate and efficient DIY repairs, saving time and money. Labor Info Utility: Labor time estimates are crucial for budgeting and assessing the feasibility of DIY repairs versus professional service. 📋 Manual Details Coverage Areas Coverage Type: Spare Parts List / Catalog Page Count Estimated Pages: Variable (depends on specific model year and configuration, typically several hundred pages for a comprehensive parts catalog) Manual Type Manual Type: Parts Catalog / Illustrated Parts List Language Language: English (assumed based on product description and typical market) Format Digital Format: Searchable PDF with linked bookmarks 📖 Manual Coverage Systems Covered Engine Components: Engine block, cylinder head, pistons, rings, crankshaft, camshafts, valves, timing system, lubrication system, cooling system components, intake manifold, exhaust manifold, fuel injectors, throttle body, engine mounts. Transmission Components: Manual and automatic transmission internals (gears, shafts, clutch packs), torque converter, transmission mounts, shift linkage components, transfer case (if applicable). Drivetrain Components: Drive shafts, CV joints, differential components, axles, wheel bearings. Suspension Components: Struts, shock absorbers, control arms, ball joints, tie rod ends, bushings, coil springs, sway bar links. Braking System Components: Brake calipers, brake pads, brake rotors, brake drums, master cylinder, wheel cylinders, brake lines, brake hoses, parking brake components. Steering System Components: Steering rack, power steering pump, steering column, tie rods, steering knuckles. Electrical System Components: Alternator, starter motor, battery, wiring harnesses, fuses, relays, ignition coils, spark plugs, sensors (e.g., O2 sensor, MAP sensor, Crankshaft Position Sensor). Fuel System Components: Fuel pump, fuel filter, fuel tank, fuel lines, fuel pressure regulator. Cooling System Components: Radiator, radiator fan, water pump, thermostat, coolant hoses, heater core. Exhaust System Components: Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors. Body Exterior Components: Bumpers, fenders, hood, doors, trunk lid, quarter panels, mirrors, lights (headlights, taillights, turn signals), grilles, windshield wipers, glass components. Body Interior Components: Seats, dashboard components, door panels, center console, trim pieces, pedals, steering wheel, airbags, seat belts. HVAC System Components: A/C compressor, condenser, evaporator, blower motor, heater core, climate control panels. Procedures Included Part Identification: Detailed illustrations of components with corresponding OEM part numbers for precise identification and ordering. Part Verification: Facilitates verification of the correct part for the specific vehicle configuration. Labor Information: Provides estimated labor times for various repair and replacement procedures, useful for DIY budget planning and professional quotes. Technical Depth Depth Of Coverage: Comprehensive OEM parts catalog, enabling detailed part sourcing and understanding of component relationships. Focuses on part numbers and diagrams, not on procedural steps or diagnostic information. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text within the PDF Interactivity: Linked bookmarks for easy navigation Print Quality Print Quality: Digital, quality dependent on original source and user's printer settings. Illustrations are key. Binding Type Binding Type: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) Usability Ease Of Saving: Easy to save ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L V6 G4CP, 2.7L V6 G6CU (North America), 2.0L 4-cylinder Sirius G4JP (Global) Performance 2.5L V6 Horsepower: Approximately 170-175 hp @ 6000 rpm 2.7L V6 Horsepower: Approximately 185-190 hp @ 6000 rpm 2.0L 4-Cyl Horsepower: Approximately 130-140 hp @ 6000 rpm 2.5L V6 Torque: Approximately 180-185 lb-ft @ 4000 rpm 2.7L V6 Torque: Approximately 185-190 lb-ft @ 4000 rpm 2.0L 4-Cyl Torque: Approximately 130-135 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes 2.5L V6 Engine Code: G4CP 2.7L V6 Engine Code: G6CU 2.0L 4-Cyl Engine Code: G4JP (Sirius) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (primarily on 4-cylinder models) Optional Optional Transmission: 4-speed Automatic (standard on most V6 models, optional on 4-cylinder models) Features Automatic Transmission Type: Select Sport or Steptronic-like manual shifting capability may be present on some automatic transmissions 📐 Dimensions Exterior Length: Approx. 4800 mm (189.0 in) Width: Approx. 1820 mm (71.7 in) Height: Approx. 1435 mm (56.5 in) Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight: Varies by engine and trim, generally 1450-1550 kg (3197-3417 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: Four-star driver, Four-star passenger (for models tested in early years, specific year data needed) Active Features Traction Control: Optional on some trims/model years Anti Lock Brakes: Standard or optional depending on trim and model year Electronic Stability Control: Rarely standard in this generation, potentially optional on later models Passive Features Airbags: Frontal airbags standard,...
Detailed illustrations of components with corresponding OEM part numbers for precise identification and ordering.
Part Verification:
Facilitates verification of the correct part for the specific vehicle configuration.
Labor Information:
Provides estimated labor times for various repair and replacement procedures, useful for DIY budget planning and professional quotes.
Technical Depth
Depth Of Coverage:
Comprehensive OEM parts catalog, enabling detailed part sourcing and understanding of component relationships. Focuses on part numbers and diagrams, not on procedural steps or diagnostic information.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text within the PDF
Interactivity:
Linked bookmarks for easy navigation
Print Quality
Print Quality:
Digital, quality dependent on original source and user's printer settings. Illustrations are key.
4-speed Automatic (standard on most V6 models, optional on 4-cylinder models)
Features
Automatic Transmission Type:
Select Sport or Steptronic-like manual shifting capability may be present on some automatic transmissions
📐 Dimensions
Exterior
Length:
Approx. 4800 mm (189.0 in)
Width:
Approx. 1820 mm (71.7 in)
Height:
Approx. 1435 mm (56.5 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight:
Varies by engine and trim, generally 1450-1550 kg (3197-3417 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Four-star driver, Four-star passenger (for models tested in early years, specific year data needed)
Active Features
Traction Control:
Optional on some trims/model years
Anti Lock Brakes:
Standard or optional depending on trim and model year
Electronic Stability Control:
Rarely standard in this generation, potentially optional on later models
Passive Features
Airbags:
Frontal airbags standard, optional side airbags and curtain airbags on higher trims/later models.
Seat Belts:
3-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player audio systems, possibly with cassette player on earlier models. Higher trims may have premium audio or optional navigation.
Driver Assistance
Cruise Control:
Standard on most models, especially with automatic transmission.
Connectivity
Auxiliary Input:
Rare for this era; likely limited to aftermarket solutions.
Usb Port:
Not available on this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.
Timing Belt Replacement:
For V6 engines with timing belts, recommended replacement typically around 60,000-100,000 miles (96,000-160,000 km). 4-cylinder engines may use timing chains.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6, SAE 5W-30 or 10W-30 (refer to owner's manual for specific recommendation and capacity)
Transmission Fluid Type Auto:
Dexron III or equivalent (check manual for exact specification, e.g., ATF SP-III)
Transmission Fluid Type Manual:
API GL-4 Gear Oil, SAE 75W-90 (check manual for exact specification)
Coolant Type:
Asian Vehicle Antifreeze/Coolant, typically a Type 1 (Ethylene Glycol) with OAT additives, often specified as a specific Kia/Hyundai coolant.
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid
Known Issues
Engine Oil Consumption:
Some early models, particularly 2.5L V6, were known for higher than average oil consumption, requiring regular checks.
Suspension Wear:
Premature wear of suspension components like ball joints and bushings can occur, especially on higher mileage vehicles.
ABS Sensor Failure:
ABS wheel speed sensors can fail, leading to ABS warning lights and system malfunctions.
HVAC Blend Door Actuator:
Blend door actuator failures can result in poor temperature control within the cabin.
Exhaust Manifold Cracks:
Cracks in the exhaust manifold, especially on V6 models, can cause exhaust leaks and noise.
📚 Vehicle History
Brand Heritage
Kia Origins:
Kia Motors Corporation, South Korean manufacturer with a history dating back to 1944.
Model Evolution
First Generation Launch:
The Kia Optima (MS) was introduced in 2000 as a replacement for the Kia Clarus. It was based on the Hyundai Sonata platform.
Facelift:
A significant facelift occurred for the 2004 model year, with styling updates and interior revisions.
Production
Manufacturing Locations:
Primarily South Korea (Hwaseong) and also assembled in other locations depending on the market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Specific awards are not prominent; rely on individual crash test ratings from organizations like NHTSA and IIHS for the period.
Ratings
IIHS Ratings:
Ratings vary by year and specific test; check IIHS archives for detailed performance.