2001 2002 2003 CHRYSLER PT Cruiser Workshop Service Repair Manual
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Basic Information Identification Make: Chrysler Model: PT Cruiser Model Years Covered: 2001, 2002, 2003 Codes Platform: PG platform Introduction Market Position Vehicle Segment: Compact car, retro-styled hatchback, often categorized as a 'retro-modern' vehicle Unique Selling Proposition: Distinctive retro styling inspired by 1930s hot rods and classic cars Competitive Analysis Competitors: Volkswagen New Beetle, Ford Focus, Honda Civic, Toyota Corolla Key Features Design Philosophy: Retro-futuristic aesthetic, customizable interior ('Mopar customization' potential) Interior Versatility: Flexible seating configurations (e.g., 'SweetSpot' rear seat adjustment) Manual Value Proposition: Essential for owners and independent repair shops needing comprehensive, dealership-level repair information Manual Details Coverage Areas General Coverage: Complete Workshop Service and Repair Target Audience: Dealership Technicians, Professional Mechanics, Advanced DIYers Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Service Repair Manual Distinction From Owner Manual: Provides in-depth repair and diagnostic procedures, not basic operation Language Language: English Format Format: PDF Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system Transmission Drivetrain: Automatic Transaxle (41TE), manual transaxle (NVT550), driveline components, axles, CV joints Chassis: Suspension (front and rear), steering system, brake system (front and rear disc, ABS) Electrical: Battery, charging system, starting system, lighting, instrumentation, body controls, power distribution, multiplexing (CAN bus) Body: Exterior body panels, interior trim, doors, windows, glass, roof system, HVAC system, SRS (Airbag) system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams Repair: Component removal and installation, overhaul procedures, adjustments, specifications for all major systems Calibration: Steering angle sensor calibration, ABS component calibration (where applicable) Technical Depth Depth: Comprehensive, from basic inspections to complete engine and transmission rebuilds Diagnostic Tools: References to Chrysler's diagnostic scan tools (e.g., DRB-III) and procedures Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution for clear diagrams and text Scalability: Scalable for printing on various paper sizes Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code: EDZ Engine Type: 2.4L DOHC 16-Valve 4-Cylinder Displacement: 2378 cc (2.4 Liters) Performance Horsepower: 150 hp @ 5900 rpm Torque: 160 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline Engine Construction Block Material: Aluminum Cylinder Head Material: Aluminum Ignition Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) Cooling System Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, OAT specification (e.g., Mopar 5-Year Coolant) Lubrication Oil Type: SAE 5W-30 Synthetic Motor Oil (meeting Chrysler MS-6395 specification) Oil Capacity: Approx. 4.0 US quarts (3.8 Liters) with filter change Transmission Standard Standard Transmission: 4-speed Automatic Transaxle (41TE) Optional Optional Transmission: 5-speed Manual Transaxle (NVT550) Features Automatic Features: Electronically controlled with lock-up torque converter Transmission Fluid Automatic Fluid Type: ATF+4 (Mopar Material Standard MS-9602) Manual Fluid Type: API GL-4, SAE 75W-90 Synthetic Gear Lubricant Dimensions Exterior Length: Approx. 167.1 inches (4244 mm) Width: Approx. 68.0 inches (1727 mm) Height: Approx. 62.1 inches (1577 mm) Wheelbase: Approx. 104.5 inches (2654 mm) Ground Clearance: Approx. 5.7 inches (145 mm) Cargo Cargo Volume Rear Seats Up: Approx. 21.0 cu ft (595 Liters) Cargo Volume Rear Seats Folded: Approx. 41.0 cu ft (1161 Liters) Weights Curb Weight Approx: 2900 - 3100 lbs (1315 - 1406 kg), depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 3840 lbs (1742 kg) Wheels Tires Wheel Bolt Pattern: 5 x 100 mm Standard Tire Size: 195/60R16, 205/50R17 (depending on trim) Safety Features Ratings NHTSA Front Impact Driver: ★★★★ (4-Star) NHTSA Front Impact Passenger: ★★★★ (4-Star) IIHS Moderate Overlap Front Crash: Acceptable Active Features ABS: Standard Anti-lock Braking System (ABS) on all models Traction Control: Optional (or standard on higher trims) Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Optional front side-impact airbags, optional side curtain airbags (depending on trim and production date) Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats Technology Features Infotainment Audio System: Available AM/FM/CD, premium Boston Acoustic audio system optional on higher trims Navigation: Optional factory navigation system available on later models/trims Driver Assistance Cruise Control: Standard cruise control Connectivity Power Accessories: Power windows, power locks, power mirrors standard or optional depending on trim Keyless Entry: Optional keyless entry system Maintenance Service Intervals Oil Change Interval: Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions) Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km) Spark Plugs: Replace every 100,000 miles (160,000 km) with recommended platinum or iridium plugs Cabin Air Filter: Replace annually or every 15,000 miles (24,000 km) Transmission Fluid Change: Inspect every 30,000 miles (48,000 km), replace as needed or every 60,000 miles (96,000 km) for...