Dodge Neon 2001 2002 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: Second Generation (PL) Codes Platform Code: PL Chassis Code: P21 👋 Introduction Market Position Segment: Compact Car Target Audience: Affordable, fuel-efficient transportation Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Design Language: Distinctive styling, often cited for its aerodynamic shape and sporty appeal (especially R/T models) Performance Variants: Introduction of the performance-oriented Neon R/T Safety Enhancements: Improvements in chassis rigidity and safety features over the first generation Manual Value Proposition Value For Mechanics: Provides detailed, manufacturer-specific procedures essential for accurate and efficient repairs Value For Owners: Empowers knowledgeable owners for DIY maintenance and complex repairs, saving on labor costs 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002 Engine Variants Covered: All gasoline engine variants Trim Levels Covered: All trim levels (e.g., ES, SE, R/T) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, timing belt replacement, lubrication, cooling system, fuel system, emission controls Engine Electrical: Ignition system, starting and charging system, engine control module (ECM) diagnostics, sensors, actuators Transmission Manual: Manual transmission overhaul, clutch service, gear shift mechanism, driveline components Transmission Automatic: Automatic transmission overhaul, fluid service, valve body diagnosis, shift control Brakes: Front and rear brake systems (discs/drums), hydraulic system, ABS (if equipped), parking brake Suspension: Front and rear suspension components, shock absorbers, struts, control arms, ball joints, steering knuckle Steering: Power steering system, steering gear, steering column, tie rods, alignment specifications Electrical Body: Lighting systems, power windows, power locks, mirrors, wiper/washer system, horn, interior lighting Climate Control: HVAC system, A/C system operation and service, heater core, blower motor, refrigerant handling Chassis Electrical: Instrument cluster, gauges, warning lights, body control module (BCM) functions Safety Systems: Airbag system (SRS) service and diagnosis, seat belt systems Body And Trim: Body panel removal and installation, interior trim removal, bumpers, doors, hood, trunk Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers, oxygen sensors Procedures Included Routine Maintenance: Oil change, filter replacement, tire rotation, fluid checks and top-offs, spark plug replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, electrical system diagnostics, engine performance issues Repair Procedures: Step-by-step repair instructions for all major components and systems Component Replacement: Detailed procedures for replacing engine, transmission, brakes, suspension, and electrical components Diagnostic Procedures: On-board diagnostics (OBD-II) interpretation, scan tool usage, specific component testing Adjustment Procedures: Idle speed adjustment, clutch pedal adjustment, parking brake adjustment Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Schematics: Vacuum diagrams, refrigerant flow schematics Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Advanced diagnostics with specific trouble code (DTC) interpretations and testing procedures Special Tools: Identification of necessary special tools for specific repair procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for hands-on workshop use Resolution: High-resolution for clear diagrams and text Print Quality Diagram Clarity: High clarity for all diagrams, schematics, and illustrations Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: ECC (2.0L SOHC I4) Displacement: 2.0 Liters (1996 cc) Configuration: Inline 4-cylinder, SOHC (Single Overhead Cam) Performance Horsepower: 132 hp @ 5600 rpm (standard) Torque: 130 lb-ft @ 4000 rpm (standard) R T Horsepower: 150 hp @ 5900 rpm (R/T models with High Output ECC) R T Torque: 135 lb-ft @ 4400 rpm (R/T models with High Output ECC) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Cooling System Cooling Type: Liquid-cooled Emission Control Emission Standard: Meets Federal EPA emission standards for the model year 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission (42LE) Features Clutch Type: Dry single plate (manual transmission) Fluid Specifications Manual Transmission Fluid: Refer to manual for specific GL rating (e.g., GL-4) Automatic Transmission Fluid: ATF+4 (Chrysler Mopar) Driveline Drive Layout: Front-Wheel Drive (FWD) Axles: Constant Velocity (CV) joints 📐 Dimensions Exterior Length: Approx. 174.4 inches Width: Approx. 67.4 inches Height: Approx. 54.4 inches Wheelbase: Approx. 104.4 inches Wheel Bolt Pattern: 4x100mm Weights Curb Weight: Approx. 2700 - 2900 lbs (depending on trim and options) Gross Vehicle Weight Rating Gvwr: Refer to VIN plate 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-star driver, 5-star passenger (for 2001 model year) IIHS Offset Crash Test: Good (for 2001 model year) Active Features ABS: Available on some trims (4-wheel disc brakes required) Traction Control: Not commonly available for this generation Passive Features Airbags: Driver and passenger front airbags standard Seatbelts: Front 3-point with pretensioners, rear 3-point Child Safety Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: AM/FM stereo...
Common leaks from valve cover gasket and oil pan gasket
Timing Belt Tensioner:
Potential for tensioner failure, leading to belt skipping or breakage (critical to replace)
Suspension Components:
Premature wear of ball joints, tie rod ends, and control arm bushings
Radiator And Cooling Fan:
Overheating issues due to radiator leaks or fan motor failure
Automatic Transmission:
Potential for shifting issues or transmission failure if fluid is not maintained
Rear Brake Drums:
Adjustment issues or wear on rear drum brakes
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (Chrysler Corporation, later DaimlerChrysler)
Model Evolution
Generation Introduction:
Second Generation (PL) introduced for the 2000 model year
Design Changes 2001:
Minor cosmetic updates and feature revisions for the 2001 model year
Design Changes 2002:
Further refinements and option package adjustments for the 2002 model year
Production
Production Period:
2000-2005
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in its inaugural year (1995) for the first generation; second generation continued to be a budget-friendly option
Ratings
Consumer Reports Reliability:
Mixed reliability ratings throughout its lifecycle; specific year and component dependent. Manual provides insight into common weak points.