Mitsubishi Lancer Evolution 7 2001-2002 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Generation: VII Model Generation Code: CT9A Production Years: 2001-2002 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiast drivers, motorsport participants, and owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII (later models), rally-bred performance cars. Key Features Performance Focus: The Evo VII is renowned for its advanced all-wheel-drive system, turbocharged engine, and exceptional handling. Manual Value: Essential for owners and technicians to maintain the complex mechanical and electronic systems of this high-performance vehicle. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of service and repair for the Mitsubishi Lancer Evolution VII (CT9A) 2001-2002 models. Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, diagnosis, and repair for the 4G63T engine. Includes timing belt, cooling system, lubrication system, cylinder head, pistons, crankshaft, camshafts. Engine Management: Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnosis, troubleshooting, and wiring diagrams. Transmission Manual: Service and repair for the F5M33 (or similar) 5-speed manual transmission, including clutch, gearbox internals, and drivetrain components. Transmission AWD: Service and repair for the Active Yaw Control (AYC) system, Super Active Yaw Control (S-AYC) if applicable to specific trims, ACD (Active Center Differential), and rear differential. Brakes: Front and rear brake system service, including discs, pads, calipers, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and hydraulic lines. Suspension: Front and rear suspension components, including struts, springs, control arms, bushings, wheel bearings, and alignment specifications. Steering: Power steering system diagnosis and repair, steering rack, tie rods, and steering column. Electrical System: Complete electrical system coverage, including battery, charging system, starting system, lighting, horn, wipers, power windows, central locking, and dashboard indicators. Body Exterior: Body panel removal and installation, doors, hood, trunk lid, bumpers, spoilers, and glass replacement. Body Interior: Interior trim removal and installation, seats, dashboard, door panels, and HVAC controls. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement. Diagnostic Troubleshooting: Extensive diagnostic flowcharts, symptom-based troubleshooting guides, and common issue resolution for all vehicle systems. Procedures Included Preventative Maintenance: Detailed procedures for routine maintenance tasks like oil changes, filter replacements, fluid checks, and brake inspections. Component Replacement: Step-by-step instructions for replacing major and minor components across all systems. Adjustment Procedures: Procedures for adjusting critical systems such as ignition timing, clutch pedal, and parking brake. Torque Specifications: Comprehensive list of all critical torque specifications for engine, chassis, and drivetrain fasteners. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, including power, ground, and signal paths. Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including fault codes (DTCs), live data interpretation, and sensor data analysis. Rebuild Procedures: Complete instructions for rebuilding major components such as the engine and transmission. Performance Tuning: While not a tuning guide, it provides foundational technical data for understanding engine parameters relevant to performance. 📊 Manual Specifications File Format File Type: Likely PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for hands-on use Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged, intercooled Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps: 280 PS (approx. 276 hp) at 6500 rpm (JDM spec) Torque Nm: 373 Nm (approx. 275 lb-ft) at 3500 rpm (JDM spec) Turbocharger: Mitsubishi TD05HR-16G (or similar variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Fuel Injectors (e.g., 560cc) Fuel Type: Unleaded Premium Gasoline (Octane Rating typically 98 RON / 93 AKI) Fluid Specifications Engine Oil Type: API SG, SH, or SJ rated; SAE 10W-30 or 10W-40 recommended (check manual for specific climate/usage) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: N/A (Evo VII was manual only) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) Fluid Specifications Manual Transmission Fluid Type: Hypoid gear oil API GL-4 or GL-5, SAE 75W-90 recommended Fluid Capacities Manual Transmission Fluid Capacity: Approx. 2.3 Liters (2.4 US Quarts) 📐 Dimensions Exterior Length: 4,410 mm (173.6 in) Width: 1,770 mm (69.7 in) Height: 1,415 mm (55.7 in) Wheelbase: 2,600 mm (102.4 in) Track Width Front: 1,500 mm (59.1 in) Track Width Rear: 1,495 mm (58.9 in) Weights Curb Weight: Approx. 1,400 kg (3,086 lbs) Gross Vehicle Weight Rating: Not readily specified, but...
The Evo VII is renowned for its advanced all-wheel-drive system, turbocharged engine, and exceptional handling.
Manual Value:
Essential for owners and technicians to maintain the complex mechanical and electronic systems of this high-performance vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of service and repair for the Mitsubishi Lancer Evolution VII (CT9A) 2001-2002 models.
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, diagnosis, and repair for the 4G63T engine. Includes timing belt, cooling system, lubrication system, cylinder head, pistons, crankshaft, camshafts.
Service and repair for the F5M33 (or similar) 5-speed manual transmission, including clutch, gearbox internals, and drivetrain components.
Transmission AWD:
Service and repair for the Active Yaw Control (AYC) system, Super Active Yaw Control (S-AYC) if applicable to specific trims, ACD (Active Center Differential), and rear differential.
Brakes:
Front and rear brake system service, including discs, pads, calipers, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and hydraulic lines.
Suspension:
Front and rear suspension components, including struts, springs, control arms, bushings, wheel bearings, and alignment specifications.
Steering:
Power steering system diagnosis and repair, steering rack, tie rods, and steering column.
Electrical System:
Complete electrical system coverage, including battery, charging system, starting system, lighting, horn, wipers, power windows, central locking, and dashboard indicators.
Body Exterior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, spoilers, and glass replacement.
Body Interior:
Interior trim removal and installation, seats, dashboard, door panels, and HVAC controls.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement.
Diagnostic Troubleshooting:
Extensive diagnostic flowcharts, symptom-based troubleshooting guides, and common issue resolution for all vehicle systems.
Procedures Included
Preventative Maintenance:
Detailed procedures for routine maintenance tasks like oil changes, filter replacements, fluid checks, and brake inspections.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all systems.
Adjustment Procedures:
Procedures for adjusting critical systems such as ignition timing, clutch pedal, and parking brake.
Torque Specifications:
Comprehensive list of all critical torque specifications for engine, chassis, and drivetrain fasteners.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, including power, ground, and signal paths.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including fault codes (DTCs), live data interpretation, and sensor data analysis.
Rebuild Procedures:
Complete instructions for rebuilding major components such as the engine and transmission.
Performance Tuning:
While not a tuning guide, it provides foundational technical data for understanding engine parameters relevant to performance.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for hands-on use
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Unleaded Premium Gasoline (Octane Rating typically 98 RON / 93 AKI)
Fluid Specifications
Engine Oil Type:
API SG, SH, or SJ rated; SAE 10W-30 or 10W-40 recommended (check manual for specific climate/usage)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
N/A (Evo VII was manual only)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC)
Fluid Specifications
Manual Transmission Fluid Type:
Hypoid gear oil API GL-4 or GL-5, SAE 75W-90 recommended
Fluid Capacities
Manual Transmission Fluid Capacity:
Approx. 2.3 Liters (2.4 US Quarts)
📐 Dimensions
Exterior
Length:
4,410 mm (173.6 in)
Width:
1,770 mm (69.7 in)
Height:
1,415 mm (55.7 in)
Wheelbase:
2,600 mm (102.4 in)
Track Width Front:
1,500 mm (59.1 in)
Track Width Rear:
1,495 mm (58.9 in)
Weights
Curb Weight:
Approx. 1,400 kg (3,086 lbs)
Gross Vehicle Weight Rating:
Not readily specified, but significantly higher than curb weight.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region; likely not subjected to modern comprehensive crash testing standards. Focus was on homologation.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Ayc S Ayc:
Active Yaw Control (AYC) for enhanced cornering stability and traction. S-AYC on some later models.
Acd:
Active Center Differential (ACD) to manage torque distribution between front and rear axles.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners.
Chassis Construction:
Reinforced body structure for rally homologation and occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, typically with basic speaker setup. Aftermarket upgrades common.
Driver Assistance
Acd Ayc:
Advanced torque vectoring and differential control systems are the primary driver assistance features.
Connectivity
Original Connectivity:
Limited to basic audio and alarm systems; no modern Bluetooth or smartphone integration from the factory.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first, especially under spirited driving conditions.
Air Filter Replacement:
Every 15,000-20,000 km (9,000-12,000 miles) or as needed based on driving environment.
Spark Plug Replacement:
Every 30,000-50,000 km (18,000-30,000 miles) for standard plugs; platinum or iridium plugs may last longer (refer to manual).
Timing Belt Replacement:
Every 90,000-100,000 km (54,000-60,000 miles) or 5-7 years. Critical component; failure can cause catastrophic engine damage.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for specific recommendation).
Power Steering Fluid Type:
Genuine Mitsubishi ATF or equivalent DEXRON III (or higher) automatic transmission fluid.
Known Issues
Engine Internal Wear:
High-performance nature of the 4G63T can lead to premature wear if not properly maintained, especially piston rings and bearings under extreme use.
Ayc Pump Failure:
The AYC hydraulic pump is a known point of failure, often due to aging seals or contamination.
Clutch Wear:
Aggressive driving can lead to accelerated clutch wear.
Rear Main Seal Leaks:
Common on many vehicles of this era, including the Evo VII.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi has a strong rally heritage, with the Lancer Evolution line directly benefiting from World Rally Championship (WRC) development.
Model Evolution
Evolution Vii Introduction:
Introduced in 2001, the Evo VII marked a significant technological leap, particularly with the advanced AYC and ACD systems, bridging the gap between the rally car and street production.
Distinction From Previous:
Wider bodywork, revised suspension geometry, and the integration of more sophisticated electronic aids compared to the Evo VI.
Production
Manufacturing Location:
Japan
Production Volume:
Limited production numbers, especially for the JDM market; highly sought after globally.
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
The Evolution lineage is a multi-time champion in the World Rally Championship (WRC), solidifying its performance credentials.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its raw performance, handling, and driver engagement.
Certifications
Homologation:
Developed as a homologation special for Group A rally regulations.