This manual covers the Aprilia RSV Mille, a first-generation sportbike produced from 2001 to 2003. Known for its potent 998 cc 90-degree V-twin engine, aluminum twin-spar frame, and fully adjustable suspension, the RSV Mille was designed to compete in the high-performance sportbike segment. It offered a premium Italian riding experience with advanced features for its time, including radial-mount front brake calipers and optional ABS on certain models. The RSV Mille was celebrated by motorcycle press for its exceptional handling, powerful engine, and overall track capability, solidifying its reputation as a formidable competitor in the sportbike market. This comprehensive service repair manual in English provides detailed guidance for the maintenance, diagnosis, and repair of the Aprilia RSV Mille (Mille, RSV1000) from model years 2001 through 2003. It covers all major systems, including the engine, fuel, ignition, transmission, brakes, suspension, and electrical systems, offering step-by-step instructions for component overhaul and routine maintenance tasks. The manual also includes essential troubleshooting charts, diagnostic procedures, and technical specifications, making it an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Code: Mille (RSV1000) Model Variant: RSV Mille R (potential, though not explicitly stated, often a variation of the Mille) Generation Generation Designation: First Generation Codes Chassis Code: RP (general Aprilia motorcycle chassis code, specific Mille variations exist) 👋 Introduction Market Position Segment: High-performance sportbike Target Audience: Enthusiasts seeking a premium Italian sportbike, performance-oriented riders, track day participants. Competitive Analysis Competitors: Ducati 916/996/998, Honda CBR900RR Fireblade, Yamaha R1 (YZF-R1), Suzuki GSX-R1000, Kawasaki ZX-9R. Key Features Engine Layout: 90-degree V-twin, liquid-cooled Frame Type: Aluminum twin-spar frame Suspension: Fully adjustable front forks (e.g., Showa or Marzocchi) and rear monoshock. Braking System: Radial-mount front brake calipers, high-performance discs. 📋 Manual Details Coverage Areas Covered Years: 2001, 2002, 2003 Page Count Estimated Page Count: 500-700 (typical for comprehensive service manuals of this era) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, valve adjustment, timing, piston/cylinder inspection, crankshaft and connecting rod procedures, lubrication system, cooling system. Fuel System: Carburetor (Mikuni BSR 32) or Fuel Injection (if applicable to specific sub-models/regions), fuel pump, fuel filter, fuel lines, pressure regulator, evaporative emission control system. Ignition System: ECU, ignition coils, spark plugs, wiring diagrams, timing adjustments. Transmission Drivetrain: Clutch operation and adjustment, gearbox internal inspection and repair, gear selection mechanisms, chain and sprockets maintenance, final drive. Brakes: Front and rear brake system overhaul, caliper service, master cylinder rebuild, brake line replacement, bleeding procedures, ABS components (if equipped). Suspension Steering: Front fork service (oil change, seal replacement, spring inspection), rear shock absorber service, swingarm and linkage maintenance, steering head bearing replacement. Electrical System: Battery maintenance, starter motor, alternator, lighting system, instrumentation, horn, all wiring diagrams and troubleshooting guides. Bodywork Frame: Fairing removal and installation, seat, fuel tank, body panel fasteners, frame inspection. Cooling System: Radiator, cooling fans, water pump, thermostat, coolant types and capacities, flushing procedures. Procedures Included Maintenance: Scheduled maintenance tasks, oil and filter changes, chain lubrication and adjustment, brake pad replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting, electrical system fault finding. Repair: Step-by-step instructions for component disassembly, repair, and reassembly across all covered systems. Diagnostics: Detailed diagnostic procedures for identifying malfunctions, torque specifications for critical fasteners, electrical testing methods. Technical Depth Depth: Comprehensive, covering routine maintenance, diagnostics, component-level repair, and full engine/transmission overhauls. Diagrams: Detailed exploded views, wiring diagrams, and service schematics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if professionally scanned, enabling quick information retrieval. Print Quality Resolution: High-resolution scans ensure clarity of text and diagrams, assuming quality source material. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin Displacement: 998 cc (cubic centimeters) Bore X Stroke: 97 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.5:1 Performance Horsepower: Approximately 130-137 hp (at crankshaft, depending on region/tuning) Torque: Approximately 95-100 Nm (at crankshaft, depending on region/tuning) Fuel System Fuel Delivery: Mikuni BSR 32 CV carburetors (or early fuel injection systems on some variants/regions) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Capacity: Approx. 3.2 - 3.5 liters with filter change Oil Type: Fully synthetic motorcycle engine oil, API SG or higher, JASO MA certified. Recommended viscosity: 10W-40 or 15W-50. 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch: Hydraulically operated, wet multi-plate clutch Features Final Drive: O-ring sealed chain Gear Ratios: Specific ratios will be detailed in the manual, crucial for performance tuning. 📐 Dimensions Exterior Length: Approx. 2070 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1140 mm (at windscreen) Wheelbase:...