🏷️ Basic Information Identification Make: Yamaha Model: XP500N TMAX Model Designation: TMAX Model Code: XP500N Product Type: Workshop Service Repair Manual Product Format: PDF Download Codes Applicable Years: 2001, 2002, 2003 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Commuters, touring riders seeking motorcycle-like performance with scooter convenience Competitive Analysis Key Competitors Early 2000S: Suzuki Burgman 650 (later), Aprilia Leonardo 250, Gilera Nexus 500 (later) Key Features Engine Layout: Parallel-twin, liquid-cooled Chassis Design: Motorcycle-style aluminum frame Transmission: Automatic (CVT) with V-belt drive Suspension: Telescopic front forks and swingarm with rear shock absorber Braking: Dual front disc brakes, single rear disc brake 📋 Manual Details Coverage Areas Engine: Full coverage Transmission: Full coverage Electrical System: Full coverage Chassis: Full coverage Bodywork: Full coverage Suspension: Full coverage Braking System: Full coverage Fuel System: Full coverage Cooling System: Full coverage Exhaust System: Full coverage Troubleshooting: Comprehensive Maintenance: Comprehensive Specifications: Detailed Page Count Estimated Pages: Hundreds (Exact count not specified, indicative of a complete manual) Manual Type Type: Factory Service Repair Manual Purpose: Repair, maintenance, and troubleshooting Language Language: English (Assumed standard for official factory manuals) Format Format: PDF Downloadable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, valve train, piston, crankshaft, lubrication system, cooling system, fuel injection system, ignition system, starting system, charging system Powertrain: Automatic transmission (CVT), clutch operation, final drive (belt drive system), gearbox components Electrical: Wiring diagrams, battery, charging system, lighting, ignition, starting motor, instruments, sensors, ECU diagnostics, fuse/relay locations Chassis Suspension: Front fork, rear shock absorber, swingarm, linkages, steering system, wheel bearings Brakes: Front and rear disc brake systems, brake pad replacement, caliper service, hydraulic lines, master cylinders, parking brake system Body And Frame: Body panels, fairings, seat, fuel tank, storage compartments, frame inspection and repair, mounting points Wheels And Tires: Tire inspection and replacement, wheel removal and installation, wheel balancing Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustment (if applicable), brake fluid flush, coolant checks/changes, battery maintenance Component Removal Installation: Step-by-step instructions for removing and reinstalling all major components Troubleshooting Guides: Diagnostic charts, symptom-cause-remedy tables for electrical and mechanical issues Torque Specifications: Precise torque values for critical fasteners Special Tool Requirements: Identification of specific tools needed for certain procedures Wiring Diagrams: Detailed electrical schematics for all circuits Technical Depth Depth: Comprehensive rebuild and diagnostic procedures, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Quality: High-resolution, clear and legible text and diagrams Searchable: Typically searchable PDF for quick information retrieval Print Quality Printable: Yes, designed for full or partial printing Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, DOHC, liquid-cooled, parallel-twin Displacement: 499 cc Bore X Stroke: 66.0 mm x 73.0 mm Compression Ratio: 10.0:1 Maximum Power: Approx. 32 kW (43 hp) at 7,500 rpm (manufacturer specific, may vary slightly) Maximum Torque: Approx. 45 Nm (33.2 lb-ft) at 6,000 rpm (manufacturer specific, may vary slightly) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2 Fuel Tank Capacity: 14 Liters (3.7 US gallons) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with V-belt Optional Optional Types: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel Gear Ratios: Variable ratios managed by the CVT system Transmission Fluid Type: Yamalube Gear Oil or equivalent SAE 80 API GL-4 (Refer to manual for exact specification and capacity) 📐 Dimensions Exterior Overall Length: Approx. 2,170 mm (85.4 in) Overall Width: Approx. 765 mm (30.1 in) Overall Height: Approx. 1,380 mm (54.3 in) Seat Height: Approx. 800 mm (31.5 in) Weights Dry Weight: Approx. 217 kg (478 lbs) Wet Weight: Approx. 232 kg (511 lbs) (with all fluids) Max Load Capacity: Refer to manual for specific rider and luggage limits 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/scooter safety is typically assessed differently than cars) Active Features Braking System: Dual front discs and rear disc for effective stopping power Lighting: Halogen headlights, LED taillight Passive Features Frame Construction: Rigid aluminum die-cast frame for stability Storage Compartment: Under-seat storage for helmet or cargo 💡 Technology Features Infotainment Instrument Panel: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock, warning lights. Driver Assistance ABS: ABS was an optional feature on some models, not standard on all XP500N variants. Connectivity Connectivity Features: N/A (No advanced connectivity features like Bluetooth or smartphone integration on this model). 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or 6 months, whichever comes first (Refer to manual for specific mileage recommendation) Oil Filter Replacement: At every engine oil change Spark Plug Replacement: Refer to manual for specific interval, typically around 10,000-20,000 km Air Filter Cleaning Replacement: Every 5,000 km or annual inspection Brake Fluid Change: Every 2...