PEUGEOT 307 1.4L 1.6L 2.0L 1.4TD 2.0TD Full Service & Repair Manual 2001-2008

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Codes Internal Model Code: T5 Generation Generation Name: First Generation Generation Years: 2001-2008 👋 Introduction Market Position Segment: Compact family car, C-segment hatchback. Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Fiat Bravo. Competitive Analysis Strengths: Comfortable ride, spacious interior for its class, distinctive styling, strong safety credentials. Weaknesses: Can suffer from electrical issues, perceived build quality not always class-leading, some engines can be less refined. Key Features Body Styles: 3-door hatchback, 5-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet - later models/facelifts). Design Philosophy: Modern, flowing lines with a focus on driver and passenger comfort. 📋 Manual Details Coverage Areas Vehicle Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Engine Variants Covered: 1.4L Petrol (TU3, ET3), 1.6L Petrol (TU5JP4), 2.0L Petrol (EW10), 1.4L HDi Diesel (DV4), 2.0L HDi Diesel (DW10) Page Count Estimated Page Count: Hundreds (specific number not provided, but described as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (presumed, based on product description) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain replacement, cylinder head, pistons, crankshaft, lubrication system, cooling system. Engine Management: Fuel injection systems (Bosch Motronic, Siemens Sagem, Continental), ignition systems, emission control systems, sensors, actuators, ECU diagnostics. Transmission Manual: Clutch system, gearbox internal components, gear shift mechanism, maintenance, overhaul, fluid changes. Transmission Automatic: Maintenance, fluid changes, torque converter, hydraulic controls, electronic control module (if applicable to specific engine variants). Drivetrain: Front-wheel drive system, driveshafts, CV joints, differential. Suspension: Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam, multi-link), shock absorbers, springs, bushes, alignment. Steering: Power steering system (hydraulic), steering rack, column, wheel alignment. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid, pads, discs, calipers, lines. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, washers, central locking, power windows, fuses, relays. Body And Chassis: Body panels, doors, bonnet, boot lid, bumpers, interior trim, underbody protection, corrosion prevention. Climate Control: Air conditioning system (refrigerant, compressor, evaporator, condenser), heating system, ventilation, cabin filter replacement. Safety Systems: Airbag systems (SRS), seat belts, pretensioners, diagnostics. Diagnostics Troubleshooting: Symptom-based diagnostics, fault code interpretation, wiring diagrams, diagnostic tool usage. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant checks, brake fluid checks. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, steering rack replacement, brake system overhaul. Component Replacement: Headlight/taillight bulb replacement, alternator replacement, starter motor replacement, battery replacement, fuel pump replacement. Diagnostic Procedures: Troubleshooting common faults, reading OBD-II codes, using diagnostic scanners. Technical Depth Depth: Comprehensive, covering everything from basic routine maintenance to complete engine and transmission rebuilds. Detail Level: Step-by-step instructions with detailed photos and exploded diagrams. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text (standard for professional PDF manuals). Print Quality Print Capability: Printable (individual pages or entire manual). Binding Type Binding Type: Not applicable (digital format). Paper Type Paper Type: Not applicable (digital format). Usage Licensing Device Compatibility: Unlimited devices (Windows & MAC compatible). License Type: Lifetime usage, no expiry or renewal fees. ⚙️ Engine Specifications Primary Engine Petrol Engine Code 1.4L: TU3 (KFX, KDY), ET3 (KFV) Displacement 1.4L: 1360cc, 1397cc Power 1.4L Tu3: 75 PS (55 kW; 74 bhp) Power 1.4L Et3: 90 PS (66 kW; 89 bhp) Engine Code 1.6L: TU5JP4 (NFU) Displacement 1.6L: 1587cc Power 1.6L: 110 PS (81 kW; 109 bhp) Engine Code 2.0L: EW10 (RFN, RFR, RFN) Displacement 2.0L: 1997cc Power 2.0L: 136-143 PS (100-105 kW; 134-141 bhp) Primary Engine Diesel Engine Code 1.4L Hdi: DV4 (8HY) Displacement 1.4L Hdi: 1398cc Power 1.4L Hdi: 70 PS (51 kW; 69 bhp) Engine Code 2.0L Hdi: DW10 (RHS, RHR, DW10ATED, DW10BTED) Displacement 2.0L Hdi: 1997cc Power 2.0L Hdi: 90-110 PS (66-80 kW; 89-109 bhp) Fuel System Petrol Injection Type: Multi-point fuel injection (MPFI) Diesel Injection Type: Common Rail Direct Injection (CRDi) for HDi variants. Performance Acceleration 0 100 Kph: Varies significantly by engine. E.g., 1.4 HDi ~15s, 1.6 petrol ~11s, 2.0 HDi ~12s, 2.0 petrol ~10s. 🔧 Transmission Standard Transmission Type Petrol: 5-speed manual (e.g., BE4 for larger engines, MA for smaller). Type Diesel: 5-speed manual (e.g., BE4). Optional Transmission Type Automatic: 4-speed automatic (AL4) available on some petrol engines (e.g., 1.6, 2.0). Features Clutch Type: Hydraulically operated single dry plate clutch. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-80 or 80W-90 (refer to manual for specific engine/gearbox). Automatic Transmission Fluid: LF-11 (Mobil ATF LT 71141) or equivalent for AL4 gearbox. 📐 Dimensions Exterior Hatchback 5Dr Length: Approx. 4255 mm Width: Approx. 1760 mm Height: Approx. 1460 mm Exterior Sw Length: Approx. 4476 mm Interior Passenger Volume: Generous for class, ~2600 liters. Cargo Boot Capacity Hatchback: Approx. 341 liters (expandable to ~1328 liters with rear seats folded)....

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Codes

Internal Model Code:

Generation

Generation Name:

First Generation

Generation Years:

2001-2008

👋 Introduction

Market Position

Segment:

Compact family car, C-segment hatchback.

Competitors:

Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Fiat Bravo.

Competitive Analysis

Strengths:

Comfortable ride, spacious interior for its class, distinctive styling, strong safety credentials.

Weaknesses:

Can suffer from electrical issues, perceived build quality not always class-leading, some engines can be less refined.

Key Features

Body Styles:

3-door hatchback, 5-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet - later models/facelifts).

Design Philosophy:

Modern, flowing lines with a focus on driver and passenger comfort.

📋 Manual Details

Coverage Areas

Vehicle Years:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Engine Variants Covered:

1.4L Petrol (TU3, ET3), 1.6L Petrol (TU5JP4), 2.0L Petrol (EW10), 1.4L HDi Diesel (DV4), 2.0L HDi Diesel (DW10)

Page Count

Estimated Page Count:

Hundreds (specific number not provided, but described as extensive)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (presumed, based on product description)

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt/chain replacement, cylinder head, pistons, crankshaft, lubrication system, cooling system.

Engine Management:

Fuel injection systems (Bosch Motronic, Siemens Sagem, Continental), ignition systems, emission control systems, sensors, actuators, ECU diagnostics.

Transmission Manual:

Clutch system, gearbox internal components, gear shift mechanism, maintenance, overhaul, fluid changes.

Transmission Automatic:

Maintenance, fluid changes, torque converter, hydraulic controls, electronic control module (if applicable to specific engine variants).

Drivetrain:

Front-wheel drive system, driveshafts, CV joints, differential.

Suspension:

Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam, multi-link), shock absorbers, springs, bushes, alignment.

Steering:

Power steering system (hydraulic), steering rack, column, wheel alignment.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid, pads, discs, calipers, lines.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, washers, central locking, power windows, fuses, relays.

Body And Chassis:

Body panels, doors, bonnet, boot lid, bumpers, interior trim, underbody protection, corrosion prevention.

Climate Control:

Air conditioning system (refrigerant, compressor, evaporator, condenser), heating system, ventilation, cabin filter replacement.

Safety Systems:

Airbag systems (SRS), seat belts, pretensioners, diagnostics.

Diagnostics Troubleshooting:

Symptom-based diagnostics, fault code interpretation, wiring diagrams, diagnostic tool usage.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant checks, brake fluid checks.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, steering rack replacement, brake system overhaul.

Component Replacement:

Headlight/taillight bulb replacement, alternator replacement, starter motor replacement, battery replacement, fuel pump replacement.

Diagnostic Procedures:

Troubleshooting common faults, reading OBD-II codes, using diagnostic scanners.

Technical Depth

Depth:

Comprehensive, covering everything from basic routine maintenance to complete engine and transmission rebuilds.

Detail Level:

Step-by-step instructions with detailed photos and exploded diagrams.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text (standard for professional PDF manuals).

Print Quality

Print Capability:

Printable (individual pages or entire manual).

Binding Type

Binding Type:

Not applicable (digital format).

Paper Type

Paper Type:

Not applicable (digital format).

Usage Licensing

Device Compatibility:

Unlimited devices (Windows & MAC compatible).

License Type:

Lifetime usage, no expiry or renewal fees.

⚙️ Engine Specifications

Primary Engine Petrol

Engine Code 1.4L:

TU3 (KFX, KDY), ET3 (KFV)

Displacement 1.4L:

1360cc, 1397cc

Power 1.4L Tu3:

75 PS (55 kW; 74 bhp)

Power 1.4L Et3:

90 PS (66 kW; 89 bhp)

Engine Code 1.6L:

TU5JP4 (NFU)

Displacement 1.6L:

1587cc

Power 1.6L:

110 PS (81 kW; 109 bhp)

Engine Code 2.0L:

EW10 (RFN, RFR, RFN)

Displacement 2.0L:

1997cc

Power 2.0L:

136-143 PS (100-105 kW; 134-141 bhp)

Primary Engine Diesel

Engine Code 1.4L Hdi:

DV4 (8HY)

Displacement 1.4L Hdi:

1398cc

Power 1.4L Hdi:

70 PS (51 kW; 69 bhp)

Engine Code 2.0L Hdi:

DW10 (RHS, RHR, DW10ATED, DW10BTED)

Displacement 2.0L Hdi:

1997cc

Power 2.0L Hdi:

90-110 PS (66-80 kW; 89-109 bhp)

Fuel System

Petrol Injection Type:

Multi-point fuel injection (MPFI)

Diesel Injection Type:

Common Rail Direct Injection (CRDi) for HDi variants.

Performance

Acceleration 0 100 Kph:

Varies significantly by engine. E.g., 1.4 HDi ~15s, 1.6 petrol ~11s, 2.0 HDi ~12s, 2.0 petrol ~10s.

🔧 Transmission

Standard Transmission

Type Petrol:

5-speed manual (e.g., BE4 for larger engines, MA for smaller).

Type Diesel:

5-speed manual (e.g., BE4).

Optional Transmission

Type Automatic:

4-speed automatic (AL4) available on some petrol engines (e.g., 1.6, 2.0).

Features

Clutch Type:

Hydraulically operated single dry plate clutch.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-80 or 80W-90 (refer to manual for specific engine/gearbox).

Automatic Transmission Fluid:

LF-11 (Mobil ATF LT 71141) or equivalent for AL4 gearbox.

📐 Dimensions

Exterior Hatchback 5Dr

Length:

Approx. 4255 mm

Width:

Approx. 1760 mm

Height:

Approx. 1460 mm

Exterior Sw

Length:

Approx. 4476 mm

Interior

Passenger Volume:

Generous for class, ~2600 liters.

Cargo

Boot Capacity Hatchback:

Approx. 341 liters (expandable to ~1328 liters with rear seats folded).

Weights

Curb Weight:

Varies by engine and equipment, approx. 1250-1400 kg.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (for early models, later tested models maintained high scores).

Active Features

Standard on most models, often with EBD and Brake Assist.

Esp Asr:

Available on higher trims or as an option.

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (depending on trim).

Seatbelts:

All seats with 3-point seatbelts, front seatbelt pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Factory radio/CD player with steering wheel controls, optional navigation system.

Display Type:

Central monochrome or color display for information, climate control, and audio.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Optional rear parking sensors.

Connectivity

Bluetooth:

Optional on some models, integrated into the audio system.

🔧 Maintenance

Service Intervals Petrol

Oil Change Interval:

Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first (synthetic oil recommended).

Timing Belt Interval:

For TU and EW engines: typically 75,000 miles (120,000 km) or 5 years. Critical maintenance item.

Service Intervals Diesel

Oil Change Interval:

Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first (synthetic diesel oil recommended).

Timing Belt Interval:

For DV4 and DW10 engines: typically 75,000 miles (120,000 km) or 5 years. Critical maintenance item.

Fluid Specifications

Engine Oil Petrol:

Specific grades vary by engine, but commonly PSA B71 2290 (synthetic), e.g., 5W-30, 5W-40.

Engine Oil Diesel:

PSA B71 2290 (synthetic low SAPS), e.g., 5W-30.

Coolant Type:

Peugeot/Citroën Extended Life Coolant (blue), PSA specification B71 5100 or similar, typically ethylene glycol based.

Brake Fluid Type:

DOT 4 (or DOT 4 LV for systems with ESP).

Known Issues

Electrical Faults:

Prone to issues with the BSI (Body Side Interface) unit, multiplexed wiring system, and CAN bus communication. Examples: intermittent power failures, faulty door locks, dashboard warning lights.

Engine Hdi:

DPF (Diesel Particulate Filter) regeneration issues on later models or if primarily used for short trips. Injector problems can occur.

Engine Petrol Ew10:

Can suffer from oil consumption if not maintained. Variable valve timing (VVT) system can be a source of issues if maintenance is neglected.

Suspension And Steering:

Front suspension bushes and ball joints wear out. Rear axle beam bushes can fail, affecting alignment.

Transmission Automatic Al4:

Known for gearbox control module issues and potential 'limp mode' engagement if not serviced correctly.

📚 Vehicle History

Brand Heritage

Peugeot History:

Peugeot, a French automotive manufacturer founded in 1810, known for innovation and a broad range of vehicles from small city cars to performance sedans.

Model Evolution

307 Introduction:

Launched in 2001 to replace the Peugeot 306, designed to be larger and more comfortable, and to compete in the burgeoning C-segment hatchback market.

307 Facelift:

Received a facelift in 2005, featuring updated styling (front and rear lights, grille), improved interior materials, and revised engine options.

Production

Manufacturing Locations:

Primarily produced in France (Sochaux), also assembled in other locations globally.

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

European Car of the Year 2002.

Safety Awards:

Achieved a 5-star Euro NCAP safety rating, highlighting its strong occupant protection.