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Aprilia Leonardo 125 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo 125 Year: 2001 Codes Model Code: Leonardo ST 125 (likely, based on typical Aprilia nomenclature for this period) 👋 Introduction Market Position Segment: Mid-size urban scooter, offering a balance of performance and practicality. Target Audience: Commuters, scooter enthusiasts, DIY mechanics looking for in-depth repair information. Competitive Analysis Competitors: Rivals included models like the Honda Pantheon 125, Suzuki Sixteen 125, Yamaha XMAX 125 (though XMAX came later), and Piaggio Skipper 125. Key Features Design: Sporty styling with a blend of Italian design flair, known for its agile handling and comfortable riding position. Performance: Adequate power for urban environments and light highway use, good fuel efficiency. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English (primary, common for factory manuals of this era) Format: Digital (likely PDF, common for modern reproductions of older service manuals) Page Count Estimated Page Count: 300-400 pages (typical for a comprehensive service manual for a scooter of this complexity) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, timing, valve adjustment, piston/ring replacement, cylinder head service, carburetor overhaul and tuning. Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (e.g., Dell'Orto PHBN 17.5, Keihin CVK, depending on specific model variant), fuel filter replacement. Ignition System: CDI unit, spark plug specifications and replacement, ignition coil testing, stator and rotor inspection. Cooling System: Air cooling system description, fan operation (if applicable), heat dissipation. Transmission: Automatic CVT (Continuously Variable Transmission) system, variator inspection and replacement, clutch operation and adjustment, drive belt inspection and replacement, torque converter. Brakes: Front and rear brake system diagnosis, hydraulic fluid specifications and bleeding procedures, brake pad replacement, caliper maintenance, disc inspection. Suspension: Front telescopic fork overhaul, oil change, seal replacement. Rear shock absorber inspection and replacement. Electrical System: Wiring diagrams, battery maintenance and testing, charging system (stator, rectifier/regulator), starter motor operation, lighting system troubleshooting, fuse box layout, horn, indicators. Frame And Bodywork: Chassis inspection, fairing removal and installation, seat removal, stand operation, body panel repair and alignment. Wheels And Tires: Tire pressure specifications, wheel bearing inspection and replacement, rim specifications. Procedures Included Maintenance: Oil and filter change intervals, air filter cleaning/replacement, spark plug replacement, brake fluid flush, drive belt check/replacement, gearbox oil change, lubrication points. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues. Symptom-based diagnosis guides. Repair: Step-by-step instructions for engine disassembly and reassembly, transmission servicing, suspension fork rebuild, brake caliper overhaul, electrical component replacement. Specifications And Data: Torque values for all fasteners, engine compression test procedures, carburetor jetting specifications, electrical resistance values, critical clearances. Technical Depth Depth: Comprehensive (covers basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics). 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable: Yes (typically, if generated from scanned or digital source) Printable: Yes (designed for printing individual sections or the entire manual) Print Quality Resolution: High-resolution scans or original digital formatting for clear diagrams and text. Binding Type Binding: N/A (Digital format; physical copies may vary, but typically wire-bound or perfect bound for service manuals) Paper Type Paper Quality: N/A (Digital format; physical manuals often use durable, glossy paper for diagrams) Completeness Completeness: Complete factory service manual, covering all aspects of repair and maintenance. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft) Displacement: 124 cc Bore X Stroke: Approx. 52.4 mm x 57.8 mm (typical for this displacement) Compression Ratio: Approx. 10.0:1 to 11.0:1 (typical for this era's four-stroke 125s) Cooling System: Air-cooled Performance Horsepower: Approx. 10-12 HP (subject to specific tuning and market regulations) Torque: Approx. 9-10 Nm (subject to specific tuning and market regulations) Fuel System Carburetor: Typically a 17.5mm or 20mm Japanese carburetor (e.g., Dell'Orto PHBN 17.5 or Keihin CVK equivalent), possibly with automatic choke. Fuel Type: Unleaded gasoline, 95 RON recommended Lubrication Oil Type: SAE 10W-40 API SG or higher (or specified by Aprilia for wet clutch compatibility) Oil Capacity: Approx. 0.8 - 1.0 Liters (including filter, check manual for exact) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with dry clutch Optional Gear Ratios: Variable (CVT function) Features Drive Belt: Requires periodic inspection and replacement based on mileage and condition. Gearbox Oil: Separate gearbox oil, typically SAE 80W-90, with specific capacity (check manual). 📐 Dimensions Exterior Length: Approx. 1980 mm Width: Approx. 700 mm Height: Approx. 1250 mm (to top of handlebars) Wheelbase: Approx. 1370 mm Weights Dry Weight: Approx. 130 kg Gross Vehicle Weight Rating: Approx. 310 kg Cargo Storage: Under-seat storage compartment, often capable of fitting a full-face helmet. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/scooter safety is not rated by standard automotive agencies) Active Features Braking: Front and rear disc brakes for effective stopping power. Lighting: Halogen headlight, tail light, brake light, and turn signals for visibility. Passive Features Frame Construction: Steel...
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Aprilia Leonardo 125 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo 125
Year:
2001
Codes
Model Code:
Leonardo ST 125 (likely, based on typical Aprilia nomenclature for this period)
👋 Introduction
Market Position
Segment:
Mid-size urban scooter, offering a balance of performance and practicality.
Target Audience:
Commuters, scooter enthusiasts, DIY mechanics looking for in-depth repair information.
Competitive Analysis
Competitors:
Rivals included models like the Honda Pantheon 125, Suzuki Sixteen 125, Yamaha XMAX 125 (though XMAX came later), and Piaggio Skipper 125.
Key Features
Design:
Sporty styling with a blend of Italian design flair, known for its agile handling and comfortable riding position.
Performance:
Adequate power for urban environments and light highway use, good fuel efficiency.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English (primary, common for factory manuals of this era)
Format:
Digital (likely PDF, common for modern reproductions of older service manuals)
Page Count
Estimated Page Count:
300-400 pages (typical for a comprehensive service manual for a scooter of this complexity)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, timing, valve adjustment, piston/ring replacement, cylinder head service, carburetor overhaul and tuning.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (e.g., Dell'Orto PHBN 17.5, Keihin CVK, depending on specific model variant), fuel filter replacement.
Ignition System:
CDI unit, spark plug specifications and replacement, ignition coil testing, stator and rotor inspection.
Cooling System:
Air cooling system description, fan operation (if applicable), heat dissipation.
Transmission:
Automatic CVT (Continuously Variable Transmission) system, variator inspection and replacement, clutch operation and adjustment, drive belt inspection and replacement, torque converter.
Brakes:
Front and rear brake system diagnosis, hydraulic fluid specifications and bleeding procedures, brake pad replacement, caliper maintenance, disc inspection.
Suspension:
Front telescopic fork overhaul, oil change, seal replacement. Rear shock absorber inspection and replacement.
Electrical System:
Wiring diagrams, battery maintenance and testing, charging system (stator, rectifier/regulator), starter motor operation, lighting system troubleshooting, fuse box layout, horn, indicators.
Frame And Bodywork:
Chassis inspection, fairing removal and installation, seat removal, stand operation, body panel repair and alignment.
Wheels And Tires:
Tire pressure specifications, wheel bearing inspection and replacement, rim specifications.
Procedures Included
Maintenance:
Oil and filter change intervals, air filter cleaning/replacement, spark plug replacement, brake fluid flush, drive belt check/replacement, gearbox oil change, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues. Symptom-based diagnosis guides.
Repair:
Step-by-step instructions for engine disassembly and reassembly, transmission servicing, suspension fork rebuild, brake caliper overhaul, electrical component replacement.
Specifications And Data:
Torque values for all fasteners, engine compression test procedures, carburetor jetting specifications, electrical resistance values, critical clearances.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable:
Yes (typically, if generated from scanned or digital source)
Printable:
Yes (designed for printing individual sections or the entire manual)
Print Quality
Resolution:
High-resolution scans or original digital formatting for clear diagrams and text.
Binding Type
Binding:
N/A (Digital format; physical copies may vary, but typically wire-bound or perfect bound for service manuals)
Paper Type
Paper Quality:
N/A (Digital format; physical manuals often use durable, glossy paper for diagrams)
Completeness
Completeness:
Complete factory service manual, covering all aspects of repair and maintenance.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
124 cc
Bore X Stroke:
Approx. 52.4 mm x 57.8 mm (typical for this displacement)
Compression Ratio:
Approx. 10.0:1 to 11.0:1 (typical for this era's four-stroke 125s)
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 10-12 HP (subject to specific tuning and market regulations)
Torque:
Approx. 9-10 Nm (subject to specific tuning and market regulations)
Fuel System
Carburetor:
Typically a 17.5mm or 20mm Japanese carburetor (e.g., Dell'Orto PHBN 17.5 or Keihin CVK equivalent), possibly with automatic choke.
Fuel Type:
Unleaded gasoline, 95 RON recommended
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (or specified by Aprilia for wet clutch compatibility)
Oil Capacity:
Approx. 0.8 - 1.0 Liters (including filter, check manual for exact)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with dry clutch
Optional
Gear Ratios:
Variable (CVT function)
Features
Drive Belt:
Requires periodic inspection and replacement based on mileage and condition.
Gearbox Oil:
Separate gearbox oil, typically SAE 80W-90, with specific capacity (check manual).
📐 Dimensions
Exterior
Length:
Approx. 1980 mm
Width:
Approx. 700 mm
Height:
Approx. 1250 mm (to top of handlebars)
Wheelbase:
Approx. 1370 mm
Weights
Dry Weight:
Approx. 130 kg
Gross Vehicle Weight Rating:
Approx. 310 kg
Cargo
Storage:
Under-seat storage compartment, often capable of fitting a full-face helmet.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/scooter safety is not rated by standard automotive agencies)
Active Features
Braking:
Front and rear disc brakes for effective stopping power.
Lighting:
Halogen headlight, tail light, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Steel frame designed for stability and rider feedback.
Mirrors:
Adjustable mirrors for rearward visibility.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, fuel gauge, odometer, trip meter, indicator lights.
Driver Assistance
ABS:
N/A (ABS was not a common feature on 125cc scooters of this era).
Connectivity
Connectivity Features:
N/A (No smartphone or Bluetooth integration on models from this period).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (refer to manual for exact interval).
Air Filter Cleaning:
Every 3,000-5,000 km; replacement at 10,000-15,000 km.
Spark Plug Replacement:
Every 6,000-10,000 km (depending on plug type).
Drive Belt Inspection:
Every 5,000-7,000 km, replacement typically between 15,000-20,000 km or when wear is evident.
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Gearbox Oil Change:
Every 5,000-7,000 km or annually.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or higher (check manual for specific Aprilia approval).
Brake Fluid Spec:
DOT 4 hydraulic brake fluid.
Gearbox Oil Spec:
SAE 80W-90 gear oil.
Known Issues
Common Wear Items:
Drive belt wear, variator roller wear, carburetor jetting issues (if not maintained), rear shock absorber degradation over time.
Electrical Gremlins:
Older wiring harnesses can develop corrosion or loose connections, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters.
Origins:
Founded in 1945 in Noale, Italy.
Model Evolution
Leonardo Lineup:
The Leonardo was Aprilia's flagship maxi-scooter line, with variants including 125cc, 150cc, and 250cc, all sharing similar chassis and styling.
Production
Production Years:
The Leonardo 125 was produced primarily in the late 1990s and early 2000s, with the 2001 model being part of the facelifted 'ST' version.
Manufacturing Location:
Primarily Italy.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its design and handling, a popular choice in the European market for its class.
Ratings
Reliability:
Reliability is considered good when properly maintained, with common wear items being typical for scooters of this age and type.
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