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BMW K1200 K1200RS 2001 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2001 Generation Generation Code: K589 👋 Introduction Market Position Positioning: High-performance sport-touring motorcycle, premium segment. Competitive Analysis Competitors: Honda VFR800, Yamaha FJR1300, Kawasaki GTR1000, Ducati ST series. Key Features Unique Selling Points: BMW's characteristic inline-four engine with a longitudinal crank, advanced Telelever front suspension, shaft drive, integrated ABS (optional), comfortable ergonomics for long distances. Target Audience Intended User: BMW K1200RS owners, independent motorcycle mechanics, enthusiasts performing their own maintenance and repairs. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, top-end, bottom-end, timing, lubrication, cooling Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator, throttle body Ignition System: Ignition coils, spark plugs, ECU control Transmission System: Clutch operation, gearbox overhaul, shaft and gear inspection, shift mechanism Chassis System: Frame inspection and repair, suspension (front Telelever, rear Paralever), steering assembly Braking System: ABS II (if equipped), brake calipers, master cylinders, brake lines, fluid service Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU diagnostics Body And Trim: Fairing removal and installation, seat, fuel tank, body panels Wheels And Tires: Wheel bearing service, tire fitting and balancing Procedures Included Routine Maintenance: Oil change, filter replacement, chain adjustment (if applicable), brake pad inspection, fluid checks Troubleshooting: Diagnostic procedures for common faults and symptoms, fault code interpretation Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, electrical system diagnosis and repair Special Tools: Identification and use of BMW-specific or recommended special tools Torque Specifications: Detailed torque values for critical fasteners across all systems Schematics And Diagrams: Detailed wiring diagrams, exploded views, and system schematics Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complete engine and gearbox rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Digital Quality: High-resolution scans, clear text and diagrams, searchable content Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 77.6 mm x 64 mm (3.06 x 2.52 in) Compression Ratio: 11.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Hp: 134 hp (99 kW) @ 8500 rpm Torque Lb-Ft: 81 lb-ft (110 Nm) @ 6750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane Engine Internals Crankshaft Layout: Longitudinal crankshaft Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: SAE 20W-40 motorcycle oil (API SG or higher) Oil Capacity Quarts: Approximately 4.5 quarts (4.2 liters) with filter change 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Features Final Drive: Shaft drive Gear Ratios: Specific ratios detailed in manual, typically around 2.39:1 for 1st gear. Lubrication Gearbox Oil Type: SAE 75W/90 GL-5 (or specified BMW equivalent) Gearbox Oil Capacity Liters: Approximately 1.5 liters 📐 Dimensions Exterior Length Mm: 2245 mm (88.4 in) Width Mm: 920 mm (36.2 in) (at handlebars) Height Mm: 1370 mm (53.9 in) (at handlebars) Wheelbase Mm: 1522 mm (59.9 in) Weights Dry Weight Kg: 260 kg (573 lbs) Wet Weight Kg: 283 kg (624 lbs) (with fluids) Fuel Capacity Fuel Tank Capacity Liters: 21 liters (5.5 US gal) Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 170/60 ZR17 Wheel Bolt Pattern: N/A (Cast Aluminum Wheels) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle) Active Features ABS: BMW Motorrad Integral ABS (optional, on some models) Braking System Front: Dual 320 mm discs, 4-piston calipers Braking System Rear: Single 265 mm disc, 2-piston caliper Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, engine temperature, warning lights. Driver Assistance ABS System: Optional BMW Motorrad Integral ABS II, which provides linked braking. Connectivity Diagnostic Interface: On-board diagnostics (OBD) port for electronic fault diagnosis. Features Adjustable Windscreen: Manually adjustable windscreen for rider comfort. 🔧 Maintenance Service Intervals Oil Change Interval Km: 10,000 km (6,000 miles) or annually Major Service Interval Km: 20,000 km (12,000 miles) - includes valve clearance checks, spark plug replacement, etc. Brake Fluid Change Interval Years: Every 2 years Fluid Specifications Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water (BMW recommends specific coolant) Brake Fluid Type: DOT 4 (for ABS II, consult manual for specific type) Known Issues Common Wear Items: Clutch wear, wheel bearings, exhaust header pipe corrosion, occasional fuel pump issues, rear shock absorber degradation. Electrical Gremlins: Can be prone to minor electrical faults if not properly maintained or if corrosion sets in on connectors. Preventative...
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BMW K1200 K1200RS 2001 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
2001
Generation
Generation Code:
K589
👋 Introduction
Market Position
Positioning:
High-performance sport-touring motorcycle, premium segment.
Competitive Analysis
Competitors:
Honda VFR800, Yamaha FJR1300, Kawasaki GTR1000, Ducati ST series.
Key Features
Unique Selling Points:
BMW's characteristic inline-four engine with a longitudinal crank, advanced Telelever front suspension, shaft drive, integrated ABS (optional), comfortable ergonomics for long distances.
Target Audience
Intended User:
BMW K1200RS owners, independent motorcycle mechanics, enthusiasts performing their own maintenance and repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Engine overhaul, top-end, bottom-end, timing, lubrication, cooling
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, pressure regulator, throttle body
Ignition System:
Ignition coils, spark plugs, ECU control
Transmission System:
Clutch operation, gearbox overhaul, shaft and gear inspection, shift mechanism
Chassis System:
Frame inspection and repair, suspension (front Telelever, rear Paralever), steering assembly
Braking System:
ABS II (if equipped), brake calipers, master cylinders, brake lines, fluid service
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU diagnostics
Body And Trim:
Fairing removal and installation, seat, fuel tank, body panels
Wheels And Tires:
Wheel bearing service, tire fitting and balancing
Procedures Included
Routine Maintenance:
Oil change, filter replacement, chain adjustment (if applicable), brake pad inspection, fluid checks
Troubleshooting:
Diagnostic procedures for common faults and symptoms, fault code interpretation
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, electrical system diagnosis and repair
Special Tools:
Identification and use of BMW-specific or recommended special tools
Torque Specifications:
Detailed torque values for critical fasteners across all systems
Schematics And Diagrams:
Detailed wiring diagrams, exploded views, and system schematics
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to complete engine and gearbox rebuilds, including advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Quality:
High-resolution scans, clear text and diagrams, searchable content
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
77.6 mm x 64 mm (3.06 x 2.52 in)
Compression Ratio:
11.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Hp:
134 hp (99 kW) @ 8500 rpm
Torque Lb-Ft:
81 lb-ft (110 Nm) @ 6750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Engine Internals
Crankshaft Layout:
Longitudinal crankshaft
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
SAE 20W-40 motorcycle oil (API SG or higher)
Oil Capacity Quarts:
Approximately 4.5 quarts (4.2 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Features
Final Drive:
Shaft drive
Gear Ratios:
Specific ratios detailed in manual, typically around 2.39:1 for 1st gear.
Lubrication
Gearbox Oil Type:
SAE 75W/90 GL-5 (or specified BMW equivalent)
Gearbox Oil Capacity Liters:
Approximately 1.5 liters
📐 Dimensions
Exterior
Length Mm:
2245 mm (88.4 in)
Width Mm:
920 mm (36.2 in) (at handlebars)
Height Mm:
1370 mm (53.9 in) (at handlebars)
Wheelbase Mm:
1522 mm (59.9 in)
Weights
Dry Weight Kg:
260 kg (573 lbs)
Wet Weight Kg:
283 kg (624 lbs) (with fluids)
Fuel Capacity
Fuel Tank Capacity Liters:
21 liters (5.5 US gal)
Wheels Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
170/60 ZR17
Wheel Bolt Pattern:
N/A (Cast Aluminum Wheels)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle)
Active Features
ABS:
BMW Motorrad Integral ABS (optional, on some models)
Braking System Front:
Dual 320 mm discs, 4-piston calipers
Braking System Rear:
Single 265 mm disc, 2-piston caliper
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, engine temperature, warning lights.
Driver Assistance
ABS System:
Optional BMW Motorrad Integral ABS II, which provides linked braking.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) port for electronic fault diagnosis.
Features
Adjustable Windscreen:
Manually adjustable windscreen for rider comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
10,000 km (6,000 miles) or annually
Major Service Interval Km:
20,000 km (12,000 miles) - includes valve clearance checks, spark plug replacement, etc.
Brake Fluid Change Interval Years:
Every 2 years
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water (BMW recommends specific coolant)
Brake Fluid Type:
DOT 4 (for ABS II, consult manual for specific type)
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, exhaust header pipe corrosion, occasional fuel pump issues, rear shock absorber degradation.
Electrical Gremlins:
Can be prone to minor electrical faults if not properly maintained or if corrosion sets in on connectors.
Preventative Maintenance
Key Checks:
Regular inspection of ABS sensors and wiring, Telelever pivot points, shaft drive spline lubrication.
📚 Vehicle History
Brand Heritage
Heritage Summary:
BMW's long history in motorcycle manufacturing, known for engineering prowess, durability, and innovation in touring and sport-touring segments.
Model Evolution
Predecessors:
K1100LT/RS, K100 series. The K1200RS represented a significant evolution in power and technology.
Successors:
K1200GT, K1200S, and subsequent K1300 series motorcycles.
Production
Production Years For Model:
1996-2005
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Awards Received:
Widely recognized for its comfort, handling, and performance in the sport-touring category by motorcycle publications during its production run.
Ratings
Performance Ratings:
Consistently rated highly for its powerful engine, stable chassis, and long-distance capability.
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