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2001 Dodge Neon PL Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2001 Chassis Code: PL 👋 Introduction Market Position Segment: Compact car, economy segment. Target Audience: Budget-conscious consumers seeking a practical and affordable transportation option. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Value Proposition: Affordability, decent fuel economy, available in coupe and sedan body styles. Design Evolution: Second-generation Neon, featuring a more rounded and aerodynamic design compared to the first generation. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: ZIP (containing PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, internal components, cylinder head, block assembly, timing system, lubrication system, cooling system. Engine Performance: Fuel system (injection, pressure, components), air intake system, exhaust system, emissions controls. Transmission Manual: Service and repair of the manual transmission, clutch, driveline components. Transmission Automatic: Service and repair of the automatic transmission, hydraulic controls, torque converter, related components. Suspension: Front and rear suspension systems, shock absorbers, struts, control arms, bushings, alignment specifications. Steering: Power steering system, steering column, steering gear, tie rod ends, alignment. Brakes: Front and rear brake systems (disc/drum), hydraulic components, ABS system, parking brake. Electrical System: Battery, charging system, starting system, ignition system, lighting, gauges, switches, relays. Body Exterior: Body panel repair, doors, hood, trunk, bumpers, glass, seals, exterior trim. Body Interior: Interior trim, seats, dashboard, headliner, carpeting, HVAC system components (dash related). HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, components. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting flowcharts. Procedures Included Maintenance Scheduled: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement. Troubleshooting: Systematic troubleshooting guides for common and uncommon issues, diagnostic procedures for various symptoms. Repair Component Level: Detailed step-by-step repair instructions for virtually all components, from minor adjustments to major component replacement. Torque Specifications: Precise torque values for all critical fasteners throughout the vehicle. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth Level: Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and bodywork. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages. Compression: Delivered in a ZIP archive for efficient download. ⚙️ Engine Specifications Primary Engine Engine Code: 420A (Standard on most trims) Engine Type: 2.0L SOHC Inline-4 (16-valve) Performance Horsepower: 132 hp @ 6000 rpm (approx.) Torque: 130 lb-ft @ 4800 rpm (approx.) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Engine Management ECU Type: Manufacturer-specific ECU (refer to manual for exact part numbers and programming) Emission Controls: Catalytic converter, Oxygen sensors, EGR system (where applicable). Timing Belt Replacement Interval: Refer to maintenance schedule, typically 90,000-100,000 miles or 7 years, but due to potential for interference, early replacement is advised if service history is unknown. Displacement Engine Size: 1996 cc Lubrication System Oil Capacity With Filter: 4.0 quarts (3.8 liters) Recommended Oil Viscosity: SAE 5W-30 Oil Filter Part Number: Ph2837 (Fram) or equivalent. 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 4-Speed Automatic Transmission Features Automatic Transmission Fluid Type: ATF+4 (Chrysler Specification) Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (Chrysler Specification) Clutch Type: Dry, single-plate, diaphragm spring type. 📐 Dimensions Exterior Length: Sedan: 174.4 in (4430 mm), Coupe: 171.7 in (4361 mm) Width: 67.7 in (1720 mm) Height: Sedan: 54.4 in (1382 mm), Coupe: 53.3 in (1354 mm) Wheelbase Wheelbase: 104.0 in (2642 mm) Cargo Trunk Volume: Sedan: 13.0 cu ft (368 L), Coupe: 12.1 cu ft (343 L) Weights Curb Weight: Approx. 2,700 - 2,850 lbs (1225 - 1293 kg) depending on body style and options. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 stars (2001 model year) NHTSA Front Impact Passenger: 4 stars (2001 model year) IIHS Front Offset Driver: Acceptable (as per contemporary tests for similar vehicles, refer to specific IIHS archives for definitive data) Active Features ABS: Optional on lower trims, standard on some higher trims (Anti-lock Braking System). Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point front and rear seat belts, driver and front passenger pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player or cassette player. Optional premium sound system available. Display: Digital clock and basic display for audio functions. No integrated navigation or advanced infotainment for this model year. Driver Assistance Cruise Control: Available on select trims. Tire Pressure Monitoring: Not standard on this model year. Connectivity Auxiliary Input: Not standard. Aftermarket solutions may be available. Security Anti Theft System: Factory immobilizer system available on some models. 🔧 Maintenance Service Intervals Engine Oil And Filter Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions....
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2001 Dodge Neon PL Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2001
Chassis Code:
PL
👋 Introduction
Market Position
Segment:
Compact car, economy segment.
Target Audience:
Budget-conscious consumers seeking a practical and affordable transportation option.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.
Key Features
Value Proposition:
Affordability, decent fuel economy, available in coupe and sedan body styles.
Design Evolution:
Second-generation Neon, featuring a more rounded and aerodynamic design compared to the first generation.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
ZIP (containing PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, internal components, cylinder head, block assembly, timing system, lubrication system, cooling system.
Engine Performance:
Fuel system (injection, pressure, components), air intake system, exhaust system, emissions controls.
Transmission Manual:
Service and repair of the manual transmission, clutch, driveline components.
Transmission Automatic:
Service and repair of the automatic transmission, hydraulic controls, torque converter, related components.
Suspension:
Front and rear suspension systems, shock absorbers, struts, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering column, steering gear, tie rod ends, alignment.
Brakes:
Front and rear brake systems (disc/drum), hydraulic components, ABS system, parking brake.
Electrical System:
Battery, charging system, starting system, ignition system, lighting, gauges, switches, relays.
Body Exterior:
Body panel repair, doors, hood, trunk, bumpers, glass, seals, exterior trim.
Body Interior:
Interior trim, seats, dashboard, headliner, carpeting, HVAC system components (dash related).
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, components.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting flowcharts.
Procedures Included
Maintenance Scheduled:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, diagnostic procedures for various symptoms.
Repair Component Level:
Detailed step-by-step repair instructions for virtually all components, from minor adjustments to major component replacement.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Level:
Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages.
Compression:
Delivered in a ZIP archive for efficient download.
⚙️ Engine Specifications
Primary Engine
Engine Code:
420A (Standard on most trims)
Engine Type:
2.0L SOHC Inline-4 (16-valve)
Performance
Horsepower:
132 hp @ 6000 rpm (approx.)
Torque:
130 lb-ft @ 4800 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Engine Management
ECU Type:
Manufacturer-specific ECU (refer to manual for exact part numbers and programming)
Emission Controls:
Catalytic converter, Oxygen sensors, EGR system (where applicable).
Timing Belt Replacement Interval:
Refer to maintenance schedule, typically 90,000-100,000 miles or 7 years, but due to potential for interference, early replacement is advised if service history is unknown.
Displacement
Engine Size:
1996 cc
Lubrication System
Oil Capacity With Filter:
4.0 quarts (3.8 liters)
Recommended Oil Viscosity:
SAE 5W-30
Oil Filter Part Number:
Ph2837 (Fram) or equivalent.
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission
Features
Automatic Transmission Fluid Type:
ATF+4 (Chrysler Specification)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (Chrysler Specification)
Clutch Type:
Dry, single-plate, diaphragm spring type.
📐 Dimensions
Exterior
Length:
Sedan: 174.4 in (4430 mm), Coupe: 171.7 in (4361 mm)
Width:
67.7 in (1720 mm)
Height:
Sedan: 54.4 in (1382 mm), Coupe: 53.3 in (1354 mm)
Wheelbase
Wheelbase:
104.0 in (2642 mm)
Cargo
Trunk Volume:
Sedan: 13.0 cu ft (368 L), Coupe: 12.1 cu ft (343 L)
Weights
Curb Weight:
Approx. 2,700 - 2,850 lbs (1225 - 1293 kg) depending on body style and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 stars (2001 model year)
NHTSA Front Impact Passenger:
4 stars (2001 model year)
IIHS Front Offset Driver:
Acceptable (as per contemporary tests for similar vehicles, refer to specific IIHS archives for definitive data)
Active Features
ABS:
Optional on lower trims, standard on some higher trims (Anti-lock Braking System).
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
3-point front and rear seat belts, driver and front passenger pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette player. Optional premium sound system available.
Display:
Digital clock and basic display for audio functions. No integrated navigation or advanced infotainment for this model year.
Driver Assistance
Cruise Control:
Available on select trims.
Tire Pressure Monitoring:
Not standard on this model year.
Connectivity
Auxiliary Input:
Not standard. Aftermarket solutions may be available.
Security
Anti Theft System:
Factory immobilizer system available on some models.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Refer to severe service schedule in manual.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) with platinum-tipped plugs.
Automatic Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months, or more frequently under severe use.
Fluid Specifications
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 (refer to manual for specific type and replacement interval).
Known Issues
Engine Common Problems:
Head gasket failures, oil leaks, intake manifold gasket leaks, starter motor issues, accessory belt tensioner failure.
Transmission Common Problems:
Automatic transmission solenoid failures, manual transmission clutch wear, synchro ring wear.
Electrical Common Problems:
Window regulator failures, power lock actuator failures, instrument cluster intermittent issues, power mirror switch failure.
Suspension Common Problems:
Premature wear of ball joints, tie rod ends, control arm bushings, and strut mounts. Rattle from rear suspension.
Cooling System Common Problems:
Cracked radiator end tanks, heater core leaks, thermostat housing leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (a brand of Chrysler Corporation, later DaimlerChrysler).
Model Evolution
Generation:
Second Generation (1999-2006).
Platform:
Chrysler JA platform.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA.
Model Year Introduction:
1995 (First Generation), 1999 (Second Generation).
🏆 Awards & Recognition
Recognitions
Competitor Awards:
While the Neon itself did not garner significant individual awards, it competed in a segment where models like the Honda Civic and Toyota Corolla were consistently recognized for reliability and value.
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