Jeep LIBERTY KJ 2002 2003 2004 2005 2006 2007 Service Repair Workshop Manual (PDF)
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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation Generation Code: KJ Codes Chassis Code: KJ 👋 Introduction Market Position Positioning: Aimed at DIY enthusiasts and independent repair shops for the Jeep Liberty KJ model. Competitive Analysis Alternatives: Factory service manuals, Haynes, Chilton manuals (though this digital format offers immediate access). Key Features Features: Comprehensive coverage, digital format for easy access and storage, potential for detailed illustrations and diagrams. 📋 Manual Details Coverage Areas Coverage Years: 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: Varies by specific manual edition, typically 1000+ pages for full workshop manuals. Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management (ECM). Transmission And Driveline: Manual and automatic transmissions, transfer case, front and rear differentials, axles, driveshafts. Brakes: Hydraulic system, ABS, parking brake, front and rear brake assembly overhaul. Suspension And Steering: Front and rear suspension components, steering gear, power steering system. Body And Frame: Frame structure, body panels, bumpers, doors, interior trim, glass, liftgate. Electrical And Electronics: Wiring diagrams, lighting, instrumentation, audio/video systems, power distribution, chassis electronics, body electronics, security systems. Heating And Air Conditioning: HVAC system diagnosis, repair, and refrigerant handling. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures, symptom-based troubleshooting, fault code interpretation. Repair And Overhaul: Detailed instructions for component disassembly, repair, reassembly, and installation. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical values, component tolerances. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Adobe Acrobat) Searchability: Likely searchable if indexed; non-indexed PDFs may require manual navigation. Print Quality Printability: Printable pages for offline reference or workshop use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L PowerTech I4, 3.7L PowerTech V6 Performance Horsepower 3.7L V6: Approximately 210 hp @ 5200 rpm (varies slightly by year) Torque 3.7L V6: Approximately 235 lb-ft @ 4000 rpm (varies slightly by year) Fuel System Fuel Injection: Multi-port Fuel Injection (MPI) Engine Code 2.4L Code: 42LE (though this is commonly associated with transmissions, engine designation might be based on internal Chrysler codes) 3.7L Code: EWG (for the V6) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (42RLE) Optional Optional Transmission: 5-speed manual (NV1500 for 4-cyl, NV3550 for V6, depending on year/configuration) Features Drivetrain Options: Command-Trac NV232 (part-time 4WD), Selec-Trac NV242 (full-time 4WD), 2WD option available 📐 Dimensions Exterior Wheelbase: Approx. 104.2 inches Length: Approx. 175.1 inches Width: Approx. 72.4 inches Height: Approx. 68.4 inches Weights Curb Weight Approx: 3,700 - 4,200 lbs (varies by engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 4 stars (2002-2007 models) NHTSA Front Crash Test Passenger: 4 stars (2002-2007 models) IIHS Moderate Overlap Frontal Offset: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (often part of Electronic Stability Control) Esc: Available Electronic Stability Control (ESC) on later models. Passive Features Airbags: Driver and front passenger airbags standard. Optional side curtain airbags. 💡 Technology Features Infotainment Infotainment Features: AM/FM radio with CD player, optional premium audio systems, available navigation (on higher trims/later years). Driver Assistance Driver Assistance Features: Limited; primarily focused on ABS and available traction/stability control. No advanced adaptive cruise control or lane-keeping assist. Connectivity Connectivity Features: Auxiliary input jack on some audio systems. Bluetooth connectivity not standard on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-6,000 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics). Transmission Fluid Change: Every 30,000-60,000 miles (consult manual for specific fluid type and interval for automatic/manual). Fluid Specifications Engine Oil Specification: SAE 5W-30 for both 2.4L and 3.7L engines (check specific model year recommendations). Coolant Specification: Chrysler approved HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Transmission Fluid Type: For 42RLE automatic: ATF+4 (MS-9602). For manual transmissions, consult specific manual for gear oil type. Known Issues Common Problems: Cracked cylinder heads (especially on early 3.7L V6 models), various electrical issues, minor HVAC problems, potential for rust on frame and body components in certain climates. 📚 Vehicle History Brand Heritage Brand Heritage: Jeep, a division of Chrysler, has a long history of producing capable off-road vehicles. Model Evolution Kj Generation: The KJ Liberty was the first generation of the Liberty, introduced for the 2002 model year, replacing the Cherokee (XJ). Production Production Location: Toledo, Ohio, USA Production Years: 2002-2007 (for the KJ generation) 🏆 Awards & Recognition Recognitions Awards: None widely publicized for specific award categories, but generally received moderate reviews for its off-road...
3,700 - 4,200 lbs (varies by engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
4 stars (2002-2007 models)
NHTSA Front Crash Test Passenger:
4 stars (2002-2007 models)
IIHS Moderate Overlap Frontal Offset:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available (often part of Electronic Stability Control)
Esc:
Available Electronic Stability Control (ESC) on later models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side curtain airbags.
💡 Technology Features
Infotainment
Infotainment Features:
AM/FM radio with CD player, optional premium audio systems, available navigation (on higher trims/later years).
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on ABS and available traction/stability control. No advanced adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Features:
Auxiliary input jack on some audio systems. Bluetooth connectivity not standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-6,000 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles (consult manual for specific fluid type and interval for automatic/manual).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 for both 2.4L and 3.7L engines (check specific model year recommendations).
Coolant Specification:
Chrysler approved HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
For 42RLE automatic: ATF+4 (MS-9602). For manual transmissions, consult specific manual for gear oil type.
Known Issues
Common Problems:
Cracked cylinder heads (especially on early 3.7L V6 models), various electrical issues, minor HVAC problems, potential for rust on frame and body components in certain climates.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep, a division of Chrysler, has a long history of producing capable off-road vehicles.
Model Evolution
Kj Generation:
The KJ Liberty was the first generation of the Liberty, introduced for the 2002 model year, replacing the Cherokee (XJ).
Production
Production Location:
Toledo, Ohio, USA
Production Years:
2002-2007 (for the KJ generation)
🏆 Awards & Recognition
Recognitions
Awards:
None widely publicized for specific award categories, but generally received moderate reviews for its off-road capability and value proposition.