🏷️ Basic Information Identification Make: Yamaha Model: Jog CS50 / CS50Z Year: 2002, 2003 Codes Model Codes: Likely includes variations like SA03J for the CS50 and potentially others specific to Z models, though not explicitly stated in product info. 👋 Introduction Market Position Market Segment: Compact scooter segment, popular for urban commuting and light recreational use due to its agility and fuel efficiency. Competitive Analysis Competitors: Competed with models like Honda Dio, Suzuki Address, and Aprilia SR50 during its production years. Key Features Key Features: Lightweight chassis, nimble handling, reliable 2-stroke engine, automatic transmission, distinctive sporty styling (especially CS50Z variants). Target Audience Target Audience: Young riders, commuters seeking economical transport, and owners who perform their own maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Workshop service and repair for Yamaha Jog CS50 and CS50Z models. Page Count Page Count: 204 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (assumed primary language for technical manuals of this type, unless otherwise specified by publisher) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed coverage of the 2-stroke, air-cooled engine, including disassembly, assembly, tuning, and troubleshooting. Fuel System: Carburetor operation, adjustment, cleaning, and troubleshooting. Fuel tank and line maintenance. Ignition System: CDI ignition system, spark plug specifications, timing checks, and component testing. Transmission System: Automatic CVT (Continuously Variable Transmission) operation, clutch, variator maintenance, and belt inspection. Electrical System: Wiring diagrams, lighting systems, charging system (stator, rectifier/regulator), starter motor, battery maintenance, and fuses. Chassis Frame: Frame inspection, steering head bearing service, and general chassis component checks. Suspension System: Front fork disassembly, fluid replacement, and rear shock absorber inspection and replacement. Braking System: Front and rear brake system maintenance, including drum/disc brake pad/shoe replacement, fluid bleeding (if applicable), and linkage adjustments. Cooling System: Air-cooling system components and checks (though not liquid-cooled). Exhaust System: Exhaust pipe and muffler inspection and maintenance. Bodywork Trim: Fairing removal, installation, and general body panel service. Procedures Included Scheduled Maintenance: Detailed procedures for routine checks, lubrication, and component replacement at specified intervals. Troubleshooting: Systematic diagnostic procedures for common problems and performance issues. Engine Rebuild: Step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications. Component Replacement: Instructions for replacing wear items and major components like the CVT belt, brake pads, fork seals, etc. Electrical Diagnostics: Guidance on testing electrical components and diagnosing circuit faults using wiring diagrams. Technical Depth Depth Level: Comprehensive, covering from basic rider maintenance to in-depth mechanical repairs suitable for professional technicians. Diagnostic Tools: References for essential tools and specific Yamaha diagnostic equipment (if applicable). 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Digital reproduction, quality dependent on original source and scanning. Typically high-resolution for clarity of diagrams and text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Searchability Searchability: Likely searchable text within the PDF, allowing quick access to specific topics. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, air-cooled Displacement: 49cc (approximately) Bore X Stroke: Typically around 39.0 mm x 41.4 mm (standard for this class of Yamaha 2-stroke). Compression Ratio: Likely in the range of 7.2:1 to 7.6:1 (typical for this engine configuration). Performance Horsepower: Around 5.0 - 6.0 PS (approx. 4.9 - 5.9 hp) at 6,500 - 7,000 RPM. Torque: Around 5.0 - 6.0 Nm (approx. 3.7 - 4.4 ft-lbs) at 6,000 - 6,500 RPM. Fuel System Carburetor Model: Likely a Mikuni VM series or similar 14-16mm constant velocity carburetor (e.g., VM14/14 type). Fuel Type: Unleaded gasoline (91 octane or higher recommended). Oil Mixing: Autolube system (pre-mix oil added to a separate oil reservoir, mixed with fuel by the pump). Engine Oil Oil Type: API TC-W3 or JASO FD certified 2-stroke engine oil. Oil Capacity: Autolube reservoir capacity typically around 1.2 - 1.5 liters. 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with centrifugal clutch. Features Variator Engagement: Engages at approximately 2,000 - 2,500 RPM. Transmission Fluid: Not applicable for the CVT gearbox itself, as it uses a dry clutch and belt system. Final drive uses gear oil. Final Drive Oil Type: Yamaha Genuine Gear Oil or equivalent (e.g., SAE 80 API GL-4). Final Drive Oil Capacity: Approximately 0.11 liters. 📐 Dimensions Exterior Length: Approx. 1,750 mm Width: Approx. 675 mm Height: Approx. 1,065 mm Wheelbase: Approx. 1,275 mm Weights Dry Weight: Approx. 80-83 kg (depending on specific model variant and equipment). Fuel Tank Capacity: Approx. 5.0 liters. Wheels Tires Front Tire Size: 3.00-10 42J Rear Tire Size: 3.00-10 42J Wheel Type: Typically cast aluminum wheels. 🛡️ Safety Features Ratings Safety Standards: Compliant with relevant national and international safety standards for scooters of its class and era. Active Features Braking System Type: Front: Disc brake; Rear: Drum brake (common configuration). Passive Features Lighting: Headlight, taillight, brake lights,...
Basic analog instrumentation: speedometer, odometer, fuel gauge, turn signal indicators, engine warning light.
Driver Assistance
Driver Assistance Features:
None (designed for simple operation).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Final Drive:
Every 3,000 - 5,000 km or annually, whichever comes first.
Spark Plug Inspection:
Every 1,000 - 2,000 km; replacement as needed based on condition.
Cvt Belt Inspection:
Every 2,000 - 3,000 km; replacement typically recommended between 10,000 - 15,000 km or if signs of wear are present.
Air Filter Cleaning:
Every 1,000 - 2,000 km; cleaning or replacement based on operating conditions.
Brake Inspection:
Regularly, with pad/shoe replacement as needed based on thickness.
Fluid Specifications
Coolant Type:
Not applicable (air-cooled).
Brake Fluid Type:
DOT 3 or DOT 4 (confirm specific recommendation in manual).
Known Issues
Common Wear Items:
CVT belt wear, variator rollers (flat spotting), main bearing seal leaks, carburetor jetting issues due to fuel quality or age, exhaust restrictions.
Electrical Gremlins:
Wiring harness chafing, stator coil failure, rectifier/regulator issues are possible over time.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company has a long and successful history in producing motorcycles, scooters, and marine engines, known for innovation and performance.
Model Evolution
Jog Lineage:
The Jog line is a long-standing and popular series of scooters from Yamaha, with numerous iterations and engine displacements over the decades, consistently focusing on lightweight, agile urban mobility.
Production
Production Era:
The Jog CS50/CS50Z models were popular in the late 1990s and early 2000s, representing a refinement of the 50cc 2-stroke platform for that period.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for this exact model year are not commonly highlighted, the Yamaha Jog line has consistently been recognized for its reliability, practicality, and value in the scooter market globally.