🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Body Styles Covered: Sedan, Hatchback Codes Chassis Codes: T200, T250 Platform Codes: GM Gamma Platform 👋 Introduction Market Position Segment: Subcompact/Compact Car Target Audience: DIY mechanics, professional technicians, Chevrolet Aveo owners Competitive Analysis Competitors At Launch: Ford Fiesta, Honda Fit, Toyota Yaris, Nissan Versa, Hyundai Accent Key Features Manual Advantage: Comprehensive coverage, factory data, detailed illustrations and diagrams, enables self-sufficient repairs and maintenance Vehicle Advantage: Affordable transportation, fuel-efficient, practical for urban driving 📋 Manual Details Coverage Areas General Coverage: All models, all engine types Specific Systems Covered: Engine overhaul, brakes, sunroof, timing belt, wiring diagrams, suspension, transmission, air conditioning, front end, alignment, U-joints, CV-joints Page Count Total Pages: >8000 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Compatible with Windows, Mac, iOS (iPhone, iPad), Android 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, cooling system, fuel system, exhaust system, ignition system, engine electrical, transmission (manual & automatic), clutch, drivetrain components (CV-joints, driveshafts) Chassis: Brakes (hydraulic, parking), suspension (front & rear), steering system, wheels, tires, front end alignment Body And Accessories: Body panels, doors, windows, sunroof, interior trim, HVAC (heating, ventilation, air conditioning), lighting, wipers, seats Electrical: Complete wiring diagrams, electrical troubleshooting, power distribution, lighting systems, instruments, audio system, comfort controls, security system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacement, belt inspection and replacement Repair And Rebuild: Engine overhaul and rebuilding, transmission removal and installation, in-car transmission servicing, brake component replacement, suspension component repair, steering component repair, body panel repair, component disassembly and reassembly Diagnostics And Troubleshooting: Trouble codes (OBD-II), diagnostic trouble tree charts, engine performance diagnostics, electrical system troubleshooting, diagnostic procedures for all major systems Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilding, detailed diagnostic procedures, torque specifications, wiring schematics 📊 Manual Specifications File Format PDF Features: Fully indexed, bookmarked by topic, searchable text, perfect quality original Adobe document Print Quality Printing Capability: Print entire manual or selected pages, zoomable diagrams and pictures Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader, WinZip ⚙️ Engine Specifications Primary Engine Engine Type 1: 1.6L DOHC I4 (L850/Ecotec Family) Engine Displacement 1: 1598 cc Engine Bore Stroke 1: 79.0 mm x 81.5 mm Horsepower 1: Approx. 103-107 hp @ 6000 rpm (varies slightly by region/year) Torque 1: Approx. 107-110 lb-ft @ 3800-4400 rpm (varies slightly by region/year) Performance Fuel Type: Unleaded Gasoline Compression Ratio 1: Approximately 10.5:1 Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Timing System Timing Belt Or Chain: Timing Belt (Service interval critical for preventing catastrophic engine damage) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission Optional Transmission Type 2: 4-speed Automatic Transmission Features Automatic Transmission Features: Lock-up torque converter for improved fuel economy Fluid Specifications Automatic Transmission Fluid Type: Dexron III (or equivalent) Fluid Capacities Automatic Transmission Capacity: Approx. 6.5 - 7.5 quarts (6.2 - 7.1 liters) for complete refill (check dipstick for accurate level) 📐 Dimensions Exterior Wheelbase Sedan: Approx. 2480 mm (97.6 in) Wheelbase Hatchback: Approx. 2480 mm (97.6 in) Length Sedan: Approx. 4310 mm (169.7 in) Length Hatchback: Approx. 3925 mm (154.5 in) Width: Approx. 1670 mm (65.7 in) Height: Approx. 1500-1520 mm (59.1-59.8 in) Cargo Trunk Volume Sedan: Approx. 13.8 cubic feet Cargo Volume Hatchback: Approx. 13.7 cubic feet (seats up), 22.7 cubic feet (seats down) Weights Curb Weight: Approx. 2300-2500 lbs (1043-1134 kg) depending on body style and equipment 🛡️ Safety Features Ratings NHTSA Frontal Driver Impact: Good (T200 generation, earlier models tested) NHTSA Frontal Passenger Impact: Good (T200 generation, earlier models tested) IIHS Frontal Offset: Acceptable (T200 generation, earlier models tested) Active Features ABS: Optional on earlier models, standard on later models Traction Control: Optional on some models Passive Features Airbags Front: Standard driver and passenger airbags Airbags Side: Optional side curtain airbags on some models Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats 💡 Technology Features Infotainment Audio System: Base AM/FM stereo with CD player, optional upgraded sound systems available Connectivity: Limited connectivity options for the era; typically basic auxiliary input for audio Driver Assistance Cruise Control: Available on higher trim levels Parking Assistance: No factory backup sensors or cameras 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions) Timing Belt Replacement Interval: Typically 60,000 - 90,000 miles (96,000 - 145,000 km) or 5-7 years. CRITICAL for engine longevity. Manual will specify exact interval. Coolant Flush Interval: Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years Transmission Fluid Change Interval Auto: Every 30,000 - 60,000 miles (48,000 -...