🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Model Variant: Factory Codes Chassis Code: RP 👋 Introduction Market Position Positioning: The Aprilia RSV Mille was a highly regarded sportbike known for its performance, Italian engineering, and V-twin engine. This manual targets owners and independent workshops looking for factory-level repair information. Competitive Analysis Competitors: Primarily competed with Italian and European sportbikes of its era, such as Ducati superbikes, and high-performance Japanese motorcycles. Key Features Manual Value: Provides detailed, step-by-step instructions with exploded diagrams, essential for DIY maintenance and complex repairs, mirroring dealership resources. Manual Utility Usefulness: Empowers owners to perform their own servicing, diagnostics, and repairs, saving money and increasing understanding of their motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: 2002 Aprilia RSV Mille Factory Secondary Coverage: General maintenance, repair, diagnostics, and service procedures Page Count Estimated Page Count: Refer to dealer specifications; typically 500+ pages for full service manuals Manual Type Type: Factory Service/Repair/Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, and component repair Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel tank service Cooling System: Radiator, coolant pump, thermostat, hoses, bleeding procedures Electrical System: Wiring diagrams, ignition system, charging system, lighting, starter motor, battery, ECU diagnostics Chassis Parts: Frame, suspension (front forks, rear shock), steering, wheels, brakes, swingarm Bodywork: Fairings, seat, fuel tank, tail section, disassembly and reassembly Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant changes Repair: Engine rebuilds, transmission service, suspension overhaul, brake caliper service, electrical component replacement Diagnostics: Troubleshooting common problems, reading fault codes (if applicable via diagnostic tools), component testing Setting Up: Initial setup, valve clearance adjustment, suspension setup, basic settings Technical Depth Depth: Comprehensive: Covers everything from basic checks and routine maintenance to complete engine and chassis rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Compatibility: All versions of Windows & Mac Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Delivery Method Delivery: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke Displacement: 998 cc Bore X Stroke: 97 mm x 68 mm Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 124-130 hp @ 9500 rpm (factory specifications) Torque: Approximately 99-101 Nm @ 7500 rpm (factory specifications) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: 54 mm (typical for this model) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Optional Clutch Type: Hydraulically operated, wet multi-plate Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approximately 2030 mm (203 cm) Width: Approximately 720 mm (72 cm) Height: Approximately 1130 mm (113 cm) Weights Dry Weight: Approximately 195 kg (430 lbs) Wet Weight: Approximately 215 kg (474 lbs) (with fluids) 🛡️ Safety Features Ratings Safety Features: While not rated by NHTSA/Euro NCAP like cars, it features robust braking systems and a strong chassis design for its class. Active Features Brakes Front: Dual 320 mm discs, radial calipers (e.g., Brembo) Brakes Rear: Single 220 mm disc, caliper Suspension Front: Adjustable USD forks (e.g., Ohlins or Showa for Factory models) Passive Features Frame Type: Aluminum twin-spar frame 💡 Technology Features Infotainment Instrumentation: Digital and analog display including speedometer, tachometer, coolant temperature, fuel level, clock, trip meters, and warning lights. Driver Assistance ABS: ABS was typically optional or not standard on this specific model year and variant. Manual will clarify if present. Connectivity Diagnostic Port: The manual will detail the location and usage of any diagnostic ports for electronic troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 4,000-6,000 km or annually, refer to manual for exact interval and oil type. Valve Check Interval: Typically around 10,000-12,000 km. Manual provides specific interval. Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, e.g., 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA specifications. Consult manual for exact grade. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Refer to manual for specific Aprilia recommendation. Brake Fluid Type: DOT 4 or DOT 5.1 (high-temperature, low-viscosity fluid). Clutch Fluid Type: DOT 4 brake fluid. Known Issues Electrical Gremlins: Some models of this era can be susceptible to minor electrical issues; the manual's wiring diagrams are crucial for diagnosis. Regulator Rectifier: Common on many bikes of this era, though not exclusively Aprilia; the manual will cover charging system diagnostics. Vibration: V-twin engines can produce more vibration; proper maintenance and torque specs are key. Manual offers guidance on engine mounting and related components. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia has a strong heritage in motorcycle racing, particularly in smaller displacement classes, and the RSV Mille represented their foray into the liter-class...