🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Chassis Code: RK 👋 Introduction Market Position Segment: High-performance sportbike Key Features Appeal: Targeted at Aprilia owners for DIY maintenance and repairs, essential for parts ordering Value Proposition Benefit: Enables owners to perform comprehensive maintenance and repairs, saving on dealership costs and ensuring proper upkeep 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop and service repair Page Count Pages: 394 Manual Type Type: Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine assembly, disassembly, tuning, and diagnostics Fuel System: Fuel injection system, fuel pump, injectors, throttle body, and fuel tank maintenance Cooling System: Radiator, coolant, water pump, thermostat, and fan system service Electric System: Wiring diagrams, ignition system, lighting, charging system, starter, sensors, and ECU diagnostics Chassis: Frame, suspension (front and rear), steering, wheels, and bearings Brakes: Brake system maintenance, caliper service, master cylinder, hydraulic lines, and bleeding procedures Exhaust System: Exhaust manifold, pipes, and muffler service Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, and general upkeep Repair: Complete tear-down and rebuild procedures for all major components Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Settings And Adjustments: Valve clearances, idle speed, ignition timing (if applicable), suspension settings Technical Depth Depth: Full technical specifications, including torque values, tolerances, and diagnostic parameters 📊 Manual Specifications File Format File Type: Adobe PDF Print Quality Printability: Fully printable pages Compatibility Operating Systems: Windows and Mac compatible Features Visuals: Includes numerous pictures and diagrams for clarity Index: Analytical index for easy navigation ⚙️ Engine Specifications Primary Engine Configuration: V-Twin, four-stroke Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Estimate: Approx. 125-130 HP (at crank) Torque Estimate: Approx. 95-100 Nm (at crank) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, min. 95 RON Ignition System: Digital electronic ignition with variable ignition timing 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet multi-plate clutch Final Drive Type: O-ring sealed chain 📐 Dimensions Exterior Length Estimate: Approx. 2060 mm Width Estimate: Approx. 720 mm (handlebar) Height Estimate: Approx. 1125 mm Weights Dry Weight Estimate: Approx. 195 kg Wheels Front Wheel Size: 3.50 x 17 inches Rear Wheel Size: 5.50 x 17 inches Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 🛡️ Safety Features Active Features Brakes: Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear) Passive Features Frame Design: Aluminum twin-spar frame for rigidity and stability 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, tachometer, odometer, trip meters, engine temperature, clock. No advanced infotainment systems. Driver Assistance Features: No electronic rider aids such as ABS or traction control as standard on this model year. Diagnostics Diagnostic Port: Diagnostic connector for ECU access (specific type and location detailed in manual) 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km or 12 months (refer to manual for specifics) Valve Check: Every 12,000 km (refer to manual for specifics) Fluid Specifications Engine Oil: SAE 10W-40 Synthetic motorcycle oil (API SG/SH/SJ or higher, JASO MA compliant - specific Aprilia recommendations in manual) Coolant: Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water - refer to manual for specific type) Brake Fluid: DOT 4 or DOT 5.1 (refer to manual for exact specification) Clutch Fluid: DOT 4 (refer to manual for exact specification) Known Issues Common Wear Items: Cam chain tensioner, clutch slave cylinder seals, electrical connectors (corrosion), fuel pump relays Typical Fixes: Replacement of cam chain tensioner with updated aftermarket unit, seal replacement, cleaning/sealing electrical connections 📚 Vehicle History Brand Heritage Heritage: Aprilia is an Italian manufacturer known for its racing pedigree and performance motorcycles. Model Evolution First Generation: The RSV Mille was first introduced in 1998, representing Aprilia's entry into the litre-class superbike market. The 2002 model represents a refined version with various updates. Production Origin: Manufactured in Italy