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ASTON MARTIN DB7 V12 VANTAGE 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Year: 2002 Body Style: Coupe / Volante (Convertible) Codes Chassis Code Prefix: DB7 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Predecessor: Aston Martin DB7 (straight-six) Competitive Analysis Competitors: Ferrari 456 GT, Bentley Continental GT (later), Porsche 911 Turbo, Mercedes-Benz SL500/SL600 Key Features Design Philosophy: Elegant styling, powerful V12 engine, comfortable long-distance touring capability. Distinctive Attributes: Hand-built craftsmanship, powerful V12 soundtrack, iconic Aston Martin styling. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Diagnostics, Troubleshooting, Maintenance, Component Overhaul Page Count Estimated Page Count: Over 1500 Pages (typical for full workshop manuals of this era/complexity) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (V12, lubrication, cooling, fuel, ignition, emissions), Transmission (automatic gearbox), Differential, Driveshafts Chassis: Suspension (front and rear), Steering, Brakes (hydraulic, ABS, handbrake), Wheels and Tires Electrical: Engine Management System (ECU), Ignition System, Lighting, Instrumentation, Body Electronics, Audio System, Climate Control, Power Accessories (windows, mirrors, seats), Security System, Airbag System Body: Body Shell, Exterior Trim, Doors, Hood, Trunk, Interior Trim, Seats, Convertible Roof Mechanism (Volante) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (oil, coolant, brake, transmission, differential), Filter Replacements, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Servicing, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures Installation: Component Installation and Removal Procedures Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic strategies. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: Digital (Not Applicable) Paper Type Paper: Digital (Not Applicable) Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Engine Code: 6.0L V12 (Vantage specific, up from 5.9L in standard DB7) Displacement: 5935 cc Performance Horsepower: 420 bhp @ 6000 rpm Torque: 400 lb-ft (542 Nm) @ 5000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic ME7.8) Fuel Type: Unleaded Petrol (95 RON recommended) Lubrication Oil Capacity: Approx. 12.5 Litres (13.2 US Quarts) Oil Specification: API SJ or ACEA A3/B3, SAE 5W-30 or 10W-40 (refer to specific manual for precise OEM recommendation) Cooling Coolant Type: Ethylene Glycol based antifreeze (e.g., Jaguar/Aston Martin Blue Coolant) Coolant Capacity: Approx. 18 Litres (19 US Quarts) 🔧 Transmission Standard Transmission Type: ZF 6HP26 5-Speed Automatic Transmission Optional Optional Transmission: None offered for the V12 Vantage model. Features Transmission Modes: Standard Drive, Sport Mode Fluid Capacity Transmission Fluid Capacity: Approx. 10-12 Litres (for complete fill, refer to manual for precise quantity) Fluid Specification Transmission Fluid Type: ZF Lifeguardfluid 5 (or equivalent Dexron III type fluid, consult manual) 📐 Dimensions Exterior Length: 4760 mm (187.4 in) Width: 1790 mm (70.5 in) Height: 1270 mm (50.0 in) Weights Curb Weight: Approx. 1730 kg (3814 lbs) Gross Vehicle Weight Rating: Approx. 2070 kg (4564 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data specific to the 2002 DB7 V12 Vantage. Manufacturer-level internal testing would have been conducted. Active Features Braking System: Ventilated Discs (Front: 355mm, Rear: 325mm), ABS, EBD Traction Control: Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point Inertial Reel Seatbelts with Pretensioners Security: Immobilizer, Remote Central Locking, Alarm System 💡 Technology Features Infotainment Audio System: Premium audio system (e.g., Linn or equivalent factory-fitted unit), CD player. Navigation: Optional factory-fitted navigation system (often monochrome CRT or early color screen). Driver Assistance ABS: Anti-lock Braking System (ABS) TCS: Traction Control System (TCS) Connectivity Connectivity Features: Limited by modern standards; primarily focused on audio and basic vehicle controls. No Bluetooth or USB integration. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 10,000 miles or 12 months, whichever comes first. Major Service: Typically every 30,000 miles or 3 years, involving inspection of all major systems, spark plugs, brake fluid, etc. (Refer to manual for detailed schedule). Fluid Specifications Brake Fluid: DOT 4 (refer to manual for specific OEM recommendation) Coolant Antifreeze: Ethylene Glycol-based, 50/50 mix with distilled water Known Issues Common Wear Items: Ignition coils, catalytic converters (due to high performance), suspension bushings, door seals, convertible roof mechanism (Volante). Electrical Gremlins: Intermittent electrical faults can occur due to age and complexity; the manual's wiring diagrams are crucial. Maintenance Schedule Importance Value Proposition: Adhering to the maintenance schedule is vital for preserving the V12's performance, reliability, and the vehicle's significant residual value. 📚 Vehicle History Brand Heritage Aston Martin Legacy: Founded in 1913, Aston Martin is renowned for its association with James Bond, luxury sports cars, and...
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ASTON MARTIN DB7 V12 VANTAGE 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 V12 Vantage
Year:
2002
Body Style:
Coupe / Volante (Convertible)
Codes
Chassis Code Prefix:
DB7
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer (GT)
Predecessor:
Aston Martin DB7 (straight-six)
Competitive Analysis
Competitors:
Ferrari 456 GT, Bentley Continental GT (later), Porsche 911 Turbo, Mercedes-Benz SL500/SL600
Key Features
Design Philosophy:
Elegant styling, powerful V12 engine, comfortable long-distance touring capability.
Distinctive Attributes:
Hand-built craftsmanship, powerful V12 soundtrack, iconic Aston Martin styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance, Component Overhaul
Page Count
Estimated Page Count:
Over 1500 Pages (typical for full workshop manuals of this era/complexity)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (V12, lubrication, cooling, fuel, ignition, emissions), Transmission (automatic gearbox), Differential, Driveshafts
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic, ABS, handbrake), Wheels and Tires
Electrical:
Engine Management System (ECU), Ignition System, Lighting, Instrumentation, Body Electronics, Audio System, Climate Control, Power Accessories (windows, mirrors, seats), Security System, Airbag System
Body:
Body Shell, Exterior Trim, Doors, Hood, Trunk, Interior Trim, Seats, Convertible Roof Mechanism (Volante)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes (oil, coolant, brake, transmission, differential), Filter Replacements, Lubrication
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Servicing, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures
Installation:
Component Installation and Removal Procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic strategies.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital (Not Applicable)
Paper Type
Paper:
Digital (Not Applicable)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Code:
6.0L V12 (Vantage specific, up from 5.9L in standard DB7)
Displacement:
5935 cc
Performance
Horsepower:
420 bhp @ 6000 rpm
Torque:
400 lb-ft (542 Nm) @ 5000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.8)
Fuel Type:
Unleaded Petrol (95 RON recommended)
Lubrication
Oil Capacity:
Approx. 12.5 Litres (13.2 US Quarts)
Oil Specification:
API SJ or ACEA A3/B3, SAE 5W-30 or 10W-40 (refer to specific manual for precise OEM recommendation)
Cooling
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Jaguar/Aston Martin Blue Coolant)
Coolant Capacity:
Approx. 18 Litres (19 US Quarts)
🔧 Transmission
Standard
Transmission Type:
ZF 6HP26 5-Speed Automatic Transmission
Optional
Optional Transmission:
None offered for the V12 Vantage model.
Features
Transmission Modes:
Standard Drive, Sport Mode
Fluid Capacity
Transmission Fluid Capacity:
Approx. 10-12 Litres (for complete fill, refer to manual for precise quantity)
Fluid Specification
Transmission Fluid Type:
ZF Lifeguardfluid 5 (or equivalent Dexron III type fluid, consult manual)
📐 Dimensions
Exterior
Length:
4760 mm (187.4 in)
Width:
1790 mm (70.5 in)
Height:
1270 mm (50.0 in)
Weights
Curb Weight:
Approx. 1730 kg (3814 lbs)
Gross Vehicle Weight Rating:
Approx. 2070 kg (4564 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data specific to the 2002 DB7 V12 Vantage. Manufacturer-level internal testing would have been conducted.
Active Features
Braking System:
Ventilated Discs (Front: 355mm, Rear: 325mm), ABS, EBD
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point Inertial Reel Seatbelts with Pretensioners
Security:
Immobilizer, Remote Central Locking, Alarm System
💡 Technology Features
Infotainment
Audio System:
Premium audio system (e.g., Linn or equivalent factory-fitted unit), CD player.
Navigation:
Optional factory-fitted navigation system (often monochrome CRT or early color screen).
Driver Assistance
ABS:
Anti-lock Braking System (ABS)
TCS:
Traction Control System (TCS)
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on audio and basic vehicle controls. No Bluetooth or USB integration.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 miles or 12 months, whichever comes first.
Major Service:
Typically every 30,000 miles or 3 years, involving inspection of all major systems, spark plugs, brake fluid, etc. (Refer to manual for detailed schedule).
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for specific OEM recommendation)
Coolant Antifreeze:
Ethylene Glycol-based, 50/50 mix with distilled water
Known Issues
Common Wear Items:
Ignition coils, catalytic converters (due to high performance), suspension bushings, door seals, convertible roof mechanism (Volante).
Electrical Gremlins:
Intermittent electrical faults can occur due to age and complexity; the manual's wiring diagrams are crucial.
Maintenance Schedule Importance
Value Proposition:
Adhering to the maintenance schedule is vital for preserving the V12's performance, reliability, and the vehicle's significant residual value.
📚 Vehicle History
Brand Heritage
Aston Martin Legacy:
Founded in 1913, Aston Martin is renowned for its association with James Bond, luxury sports cars, and motorsport heritage.
Model Evolution
Db7 Lineage:
The DB7 was initially launched in 1993 with a supercharged straight-six engine. The V12 Vantage was introduced in 1999 as a higher-performance variant.
Db7 V12 Vantage Introduction:
The V12 Vantage marked Aston Martin's return to V12 engines in production cars, following the Virage/V8 Vantage era. It offered significantly increased power and refinement over the standard DB7.
Production
Production Period:
The DB7 V12 Vantage was produced from 1999 to 2003.
Manufacturing Location:
Banbury, Oxfordshire, England
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards for the 2002 model year are not widely documented, the DB7 range consistently received praise for its design and performance in automotive publications of the era.
Ratings
Performance Reviews:
Consistently rated highly for its smooth V12 power delivery, comfortable ride, and elegant styling, though sometimes criticized for slightly dated interior technology by the end of its production run.
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