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BMW R 1100 S 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1100 S Year: 2002 Codes Model Code: R11S (typically, specific VIN range may vary) 👋 Introduction Market Position Market Segment: Sport Touring Motorcycle Competitive Analysis Key Competitors: Honda VFR800, Kawasaki ZZR1100, Yamaha FJR1300 Key Features Bike Attributes: Characterized by its boxer-twin engine, Telelever front suspension, Paralever rear suspension, and capable sport-touring ergonomics. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Instrumentation, Troubleshooting Page Count Page Count: Estimated 400-600 pages (typical for a comprehensive service manual of this era) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, top-end, bottom-end, valve adjustment, timing, piston/cylinder inspection, oil pump, oil seals Engine Electrical: Ignition system diagnosis, spark plugs, coils, ECU, wiring diagrams, starter motor, alternator Fuel System: Fuel injection system diagnosis (Motronic), throttle body, fuel pump, fuel injectors, fuel filter replacement, fuel tank maintenance Transmission Drivetrain: Gearbox disassembly/assembly, clutch operation, final drive, driveshaft maintenance, shaft seal replacement Brakes: ABS II diagnosis and troubleshooting (if equipped), brake caliper service, brake pad replacement, brake fluid bleeding, brake line inspection Suspension: Front fork (Telelever) service, rear shock absorber (Paralever) maintenance, bearing inspection and replacement Electrical System: Comprehensive wiring diagrams, lighting system, battery maintenance, charging system, fuses, relays, starter system, diagnostic connectors Bodywork Chassis: Fairing removal and installation, seat adjustment, luggage system mounting, frame inspection, crash protection maintenance Procedures Included Scheduled Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, valve clearance checks, final drive oil change Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation Repair Procedures: Detailed step-by-step instructions for component removal, repair, and reinstallation Technical Depth Diagnostic Level: Advanced diagnostics, including electronic systems and sensor testing Rebuild Level: Complete engine and transmission rebuild procedures 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution images, clear text, fully searchable Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke, flat twin-cylinder (Boxer) Displacement: 1085 cc Bore X Stroke: 99 mm x 70.5 mm Compression Ratio: 10.7:1 Valvetrain: 2 valves per cylinder, OHC (driven by pushrods) Performance Horsepower: 90 HP (66 kW) @ 7250 rpm (approximate) Torque: 98 Nm (72 lb-ft) @ 5750 rpm (approximate) Fuel System Fuel Delivery: Bosch Motronic 2.4 fuel injection with sequential fuel injection and ignition control Fuel Type: Unleaded premium gasoline (95 RON recommended) Lubrication System Oil Capacity: 4.0 liters (4.2 US qt) with filter change Oil Type Specification: API SG or higher, SAE 20W-50 or 15W-50 (depending on ambient temperature, consult manual for specifics) Ignition System Ignition Type: Electronic ignition with dual spark plugs per cylinder 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Features Clutch Type: Single dry plate, diaphragm spring Final Drive: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2180 mm (85.8 in) Width: Approx. 920 mm (36.2 in) at handlebars Height: Approx. 1290 mm (50.8 in) at handlebars Weights Dry Weight: Approx. 227 kg (500.5 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) Fuel Tank Capacity: 25 liters (6.6 US gal), including reserve 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently, primarily through design and rider skill) Active Features ABS System: Optional BMW Motorrad ABS II system (check specific bike) Braking System: Hydraulically operated disc brakes front and rear, dual disc front Passive Features Lighting: Halogen headlight, LED taillight Frame Construction: Trellis frame made of steel tubing 💡 Technology Features Infotainment Infotainment System: N/A (Focus on functional operation, not entertainment features) Driver Assistance ABS: Optional ABS II system, with detailed diagnostic and troubleshooting procedures for its components. Connectivity Diagnostic Interface: On-board diagnostics (OBD) capabilities via a dedicated connector for fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first (consult manual for exact details) Valve Adjustment Interval: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) or as needed, use specified dual-plug type Final Drive Oil Change: Every 20,000 km (12,000 miles) Fluid Specifications Brake Fluid: DOT 4 Gearbox Oil Type: SAE 75W/90 GL-5 synthetic gear oil (check manual for precise grade) Final Drive Oil Type: SAE 80W/90 GL-5 gear oil Known Issues Common Problems: Stiffening clutch cable, occasional issues with the side stand switch, potential for alternator bearing wear over high mileage, paralever boot degradation. Troubleshooting Tips: The manual provides specific troubleshooting trees for electrical faults, starting issues, and performance degradation. 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Model Evolution Predecessor: R 1100 RS Successor: R 1200 S Production Years: 1998-2005 Production Manufacturing Location: Berlin, Germany (BMW Motorrad Plant) 🏆 Awards &...
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BMW R 1100 S 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1100 S
Year:
2002
Codes
Model Code:
R11S (typically, specific VIN range may vary)
👋 Introduction
Market Position
Market Segment:
Sport Touring Motorcycle
Competitive Analysis
Key Competitors:
Honda VFR800, Kawasaki ZZR1100, Yamaha FJR1300
Key Features
Bike Attributes:
Characterized by its boxer-twin engine, Telelever front suspension, Paralever rear suspension, and capable sport-touring ergonomics.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Instrumentation, Troubleshooting
Page Count
Page Count:
Estimated 400-600 pages (typical for a comprehensive service manual of this era)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, top-end, bottom-end, valve adjustment, timing, piston/cylinder inspection, oil pump, oil seals
Engine Electrical:
Ignition system diagnosis, spark plugs, coils, ECU, wiring diagrams, starter motor, alternator
Fuel System:
Fuel injection system diagnosis (Motronic), throttle body, fuel pump, fuel injectors, fuel filter replacement, fuel tank maintenance
Transmission Drivetrain:
Gearbox disassembly/assembly, clutch operation, final drive, driveshaft maintenance, shaft seal replacement
Brakes:
ABS II diagnosis and troubleshooting (if equipped), brake caliper service, brake pad replacement, brake fluid bleeding, brake line inspection
Suspension:
Front fork (Telelever) service, rear shock absorber (Paralever) maintenance, bearing inspection and replacement
Electrical System:
Comprehensive wiring diagrams, lighting system, battery maintenance, charging system, fuses, relays, starter system, diagnostic connectors
Bodywork Chassis:
Fairing removal and installation, seat adjustment, luggage system mounting, frame inspection, crash protection maintenance
Procedures Included
Scheduled Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, valve clearance checks, final drive oil change
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Technical Depth
Diagnostic Level:
Advanced diagnostics, including electronic systems and sensor testing
Rebuild Level:
Complete engine and transmission rebuild procedures
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution images, clear text, fully searchable
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, flat twin-cylinder (Boxer)
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.7:1
Valvetrain:
2 valves per cylinder, OHC (driven by pushrods)
Performance
Horsepower:
90 HP (66 kW) @ 7250 rpm (approximate)
Torque:
98 Nm (72 lb-ft) @ 5750 rpm (approximate)
Fuel System
Fuel Delivery:
Bosch Motronic 2.4 fuel injection with sequential fuel injection and ignition control
Fuel Type:
Unleaded premium gasoline (95 RON recommended)
Lubrication System
Oil Capacity:
4.0 liters (4.2 US qt) with filter change
Oil Type Specification:
API SG or higher, SAE 20W-50 or 15W-50 (depending on ambient temperature, consult manual for specifics)
Ignition System
Ignition Type:
Electronic ignition with dual spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Features
Clutch Type:
Single dry plate, diaphragm spring
Final Drive:
Shaft drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 920 mm (36.2 in) at handlebars
Height:
Approx. 1290 mm (50.8 in) at handlebars
Weights
Dry Weight:
Approx. 227 kg (500.5 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
Fuel Tank Capacity:
25 liters (6.6 US gal), including reserve
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently, primarily through design and rider skill)
Active Features
ABS System:
Optional BMW Motorrad ABS II system (check specific bike)
Braking System:
Hydraulically operated disc brakes front and rear, dual disc front
Passive Features
Lighting:
Halogen headlight, LED taillight
Frame Construction:
Trellis frame made of steel tubing
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus on functional operation, not entertainment features)
Driver Assistance
ABS:
Optional ABS II system, with detailed diagnostic and troubleshooting procedures for its components.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) capabilities via a dedicated connector for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first (consult manual for exact details)
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as needed, use specified dual-plug type
Final Drive Oil Change:
Every 20,000 km (12,000 miles)
Fluid Specifications
Brake Fluid:
DOT 4
Gearbox Oil Type:
SAE 75W/90 GL-5 synthetic gear oil (check manual for precise grade)
Final Drive Oil Type:
SAE 80W/90 GL-5 gear oil
Known Issues
Common Problems:
Stiffening clutch cable, occasional issues with the side stand switch, potential for alternator bearing wear over high mileage, paralever boot degradation.
Troubleshooting Tips:
The manual provides specific troubleshooting trees for electrical faults, starting issues, and performance degradation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Model Evolution
Predecessor:
R 1100 RS
Successor:
R 1200 S
Production Years:
1998-2005
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its robust engineering, comfortable ergonomics for touring, and distinctive Boxer engine character.
Ratings
Reliability Perception:
Generally considered a reliable and well-built motorcycle with proper maintenance.
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