Chevrolet Spark 2002 Workshop Repair Service Manual
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Basic Information Identification Make: Chevrolet Model: Spark Year: 2002 Generation Generation: First Generation (M100/M150) Introduction Market Position Target Audience: Owners and DIY mechanics looking for professional-level repair and maintenance information for their 2002 Chevrolet Spark. Competitive Analysis Value Proposition: Offers significant cost savings on repairs and maintenance compared to dealership services, providing factory-level information. Key Features Data Source: Original Chevrolet workshop manual used by local service/repair shops, written by the manufacturer. Instruction Format: Step-by-step instructions, detailed diagrams, photos, and illustrations. Diagnostic Aid: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Manual Details Coverage Areas All Models: True All Engines: True All Trims: True All Transmissions: True Page Count Estimated Pages: Hundreds (specific number not provided, typical for workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Zoom Capability: YES Requirements Software Requirements: Adobe PDF Reader & WinZip System Compatibility: All Versions of Windows & Mac Manual Coverage Systems Covered Engine Service Repair: True Transmission Service Repair: True Brake System: True Wiring Diagram: True Electrical System: True Suspension: True Steering: True Cooling System: True Fuel Injection Fuel System: True Emission System: True Heater Air Conditioning: True Engine Control System: True Chassis Body: True Restraint System: True Interior: True Differential Drive: True Axle: True Procedures Included General Maintenance: True Troubleshooting: True Periodic Lubrication: True Diagnostic Procedures: True Repair Procedures: True Maintenance Procedures: True Disassembly Assembly: True Cleaning Reinstalling: True Detailed Substeps: True Notes Cautions Warnings: True Numbered Instructions: True Technical Depth Technical Depth: Comprehensive (covers diagnostics, repair, and maintenance used by professional technicians) Illustration Detail: Detailed illustrations, drawings, and photos with enlarged insets for part examination. Manual Specifications File Format File Quality: High quality, complete and intact Searchable Text: Likely searchable due to PDF format, aiding in quick information retrieval. Navigation: Numbered table of contents for easy navigation. Print Quality Print Capability: Printable sections Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code: Likely M13A (1.3L DOHC I4) or F14D3 (1.4L SOHC I4) depending on market, as the Spark was a Daewoo Matiz derivative. Performance Displacement Liter: Approximately 1.0L to 1.4L (common for the Daewoo Matiz platform) Horsepower Range Hp: Typically 50-85 HP Torque Range Lb-Ft: Typically 55-80 lb-ft Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Details Engine Layout: Inline 4-cylinder Valve Mechanism: DOHC or SOHC depending on engine variant Transmission Standard Standard Transmission: Likely a 5-speed Manual Transmission Optional Optional Transmission: Likely a 4-speed Automatic Transmission Features Transmission Fluid Spec Typical: ATF DEXRON-III or equivalent for automatic; Manual transmission fluid GL-4 for manual (specifics in manual) Dimensions Exterior Wheelbase Inches: Approx. 90.3 inches (2295 mm) Length Inches: Approx. 140.2 inches (3560 mm) Width Inches: Approx. 60.8 inches (1545 mm) Height Inches: Approx. 58.3 inches (1480 mm) Weights Curb Weight Lbs: Approx. 1700-1900 lbs (800-860 kg) Gross Vehicle Weight Rating Lbs: Approx. 2700-2800 lbs (1225-1270 kg) Safety Features Ratings NHTSA Overall Rating: Not readily available for this model year and specific market variations; typically 2-3 stars for vehicles of this class and era. Active Features Anti Lock Braking System: Optional or standard depending on trim level and market. Electronic Brakeforce Distribution: Often paired with ABS if equipped. Passive Features Airbags: Driver and front passenger airbags standard on most models. Seatbelts: 3-point seatbelts with pretensioners for front occupants. Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player or cassette deck, depending on trim level. Limited connectivity options. Driver Assistance Driver Assistance Features: Very limited; may include basic power steering on some models. Connectivity Connectivity Options: Likely includes a 12V power outlet for charging devices. Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement Interval: Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions. Spark Plug Replacement Interval: Typically every 30,000 to 60,000 miles (48,000 to 96,000 km) depending on spark plug type (e.g., platinum or iridium). Fluid Specifications Engine Oil Type Viscosity: Typically SAE 5W-30 or 5W-40 API SG, SH, SJ, or SL (specific grade and API classification critical, consult manual). Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, typically a green or blue colored mixture (50/50 with distilled water). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Issues: Minor electrical gremlins, occasional clutch wear (manual transmission), exhaust system leaks, and potential for increased oil consumption with age. Vehicle History Brand Heritage Brand Origin: Chevrolet is an American automotive division of General Motors (GM). The Spark itself originated as the Daewoo Matiz in South Korea. Model Evolution Model Lineage: The Chevrolet Spark (M100/M150) is...
Owners and DIY mechanics looking for professional-level repair and maintenance information for their 2002 Chevrolet Spark.
Competitive Analysis
Value Proposition:
Offers significant cost savings on repairs and maintenance compared to dealership services, providing factory-level information.
Key Features
Data Source:
Original Chevrolet workshop manual used by local service/repair shops, written by the manufacturer.
Instruction Format:
Step-by-step instructions, detailed diagrams, photos, and illustrations.
Diagnostic Aid:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Manual Details
Coverage Areas
All Models:
True
All Engines:
True
All Trims:
True
All Transmissions:
True
Page Count
Estimated Pages:
Hundreds (specific number not provided, typical for workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Printability:
Full Printable
Zoom Capability:
YES
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
System Compatibility:
All Versions of Windows & Mac
Manual Coverage
Systems Covered
Engine Service Repair:
True
Transmission Service Repair:
True
Brake System:
True
Wiring Diagram:
True
Electrical System:
True
Suspension:
True
Steering:
True
Cooling System:
True
Fuel Injection Fuel System:
True
Emission System:
True
Heater Air Conditioning:
True
Engine Control System:
True
Chassis Body:
True
Restraint System:
True
Interior:
True
Differential Drive:
True
Axle:
True
Procedures Included
General Maintenance:
True
Troubleshooting:
True
Periodic Lubrication:
True
Diagnostic Procedures:
True
Repair Procedures:
True
Maintenance Procedures:
True
Disassembly Assembly:
True
Cleaning Reinstalling:
True
Detailed Substeps:
True
Notes Cautions Warnings:
True
Numbered Instructions:
True
Technical Depth
Technical Depth:
Comprehensive (covers diagnostics, repair, and maintenance used by professional technicians)
Illustration Detail:
Detailed illustrations, drawings, and photos with enlarged insets for part examination.
Manual Specifications
File Format
File Quality:
High quality, complete and intact
Searchable Text:
Likely searchable due to PDF format, aiding in quick information retrieval.
Navigation:
Numbered table of contents for easy navigation.
Print Quality
Print Capability:
Printable sections
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code:
Likely M13A (1.3L DOHC I4) or F14D3 (1.4L SOHC I4) depending on market, as the Spark was a Daewoo Matiz derivative.
Performance
Displacement Liter:
Approximately 1.0L to 1.4L (common for the Daewoo Matiz platform)
Horsepower Range Hp:
Typically 50-85 HP
Torque Range Lb-Ft:
Typically 55-80 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Details
Engine Layout:
Inline 4-cylinder
Valve Mechanism:
DOHC or SOHC depending on engine variant
Transmission
Standard
Standard Transmission:
Likely a 5-speed Manual Transmission
Optional
Optional Transmission:
Likely a 4-speed Automatic Transmission
Features
Transmission Fluid Spec Typical:
ATF DEXRON-III or equivalent for automatic; Manual transmission fluid GL-4 for manual (specifics in manual)
Dimensions
Exterior
Wheelbase Inches:
Approx. 90.3 inches (2295 mm)
Length Inches:
Approx. 140.2 inches (3560 mm)
Width Inches:
Approx. 60.8 inches (1545 mm)
Height Inches:
Approx. 58.3 inches (1480 mm)
Weights
Curb Weight Lbs:
Approx. 1700-1900 lbs (800-860 kg)
Gross Vehicle Weight Rating Lbs:
Approx. 2700-2800 lbs (1225-1270 kg)
Safety Features
Ratings
NHTSA Overall Rating:
Not readily available for this model year and specific market variations; typically 2-3 stars for vehicles of this class and era.
Active Features
Anti Lock Braking System:
Optional or standard depending on trim level and market.
Electronic Brakeforce Distribution:
Often paired with ABS if equipped.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with CD player or cassette deck, depending on trim level. Limited connectivity options.
Driver Assistance
Driver Assistance Features:
Very limited; may include basic power steering on some models.
Connectivity
Connectivity Options:
Likely includes a 12V power outlet for charging devices.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement Interval:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Typically every 30,000 to 60,000 miles (48,000 to 96,000 km) depending on spark plug type (e.g., platinum or iridium).
Fluid Specifications
Engine Oil Type Viscosity:
Typically SAE 5W-30 or 5W-40 API SG, SH, SJ, or SL (specific grade and API classification critical, consult manual).
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, typically a green or blue colored mixture (50/50 with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
Minor electrical gremlins, occasional clutch wear (manual transmission), exhaust system leaks, and potential for increased oil consumption with age.
Vehicle History
Brand Heritage
Brand Origin:
Chevrolet is an American automotive division of General Motors (GM). The Spark itself originated as the Daewoo Matiz in South Korea.
Model Evolution
Model Lineage:
The Chevrolet Spark (M100/M150) is the first generation of the Spark city car, based on the Daewoo Matiz platform, which was originally designed by Italdesign Giugiaro.
Production
Production Period:
First generation produced from 1998 (as Daewoo Matiz) to 2005, with Chevrolet rebadging starting in some markets around 2002.