CITROEN 2002 C5 EVASION Workshop Service Repair Manual IN FRENCH

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🏷️ Basic Information Identification Make: Citroën Model: C5 Model Variant: Evasion Model Year: 2002 Codes Chassis Code: DC 👋 Introduction Market Position Vehicle Segment: Large Family Car / Executive Car Competitive Analysis Competitors: Ford Mondeo, Opel Vectra/Signum, Volkswagen Passat, Peugeot 406/607, Renault Laguna. Key Features Suspension System: Citroën's Hydractive III hydropneumatic suspension system (variable stiffness and ride height). Design Philosophy: Focus on comfort, interior space, and innovative technology. Unique Selling Points: Exceptional ride comfort via Hydractive suspension, distinctive 'sliding' rear side windows, advanced safety features for its era. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Workshop Service and Repair Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: French Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU). Transmission: Manual and Automatic transmission overhaul, clutch, torque converter, gearbox components, shift mechanisms, transmission fluid. Chassis: Suspension (Hydractive III suspension specific details), steering system (hydraulic power steering), braking system (ABS, EBD, disc and drum components), wheels and tires. Electrical: Wiring diagrams, battery, alternator, starter motor, lighting system, dashboard instruments, body control module (BCM), central locking, power windows, wipers, horn. Body And Interior: Body panels, doors, hood, trunk, interior trim, seats, airbags, climate control system (HVAC), dashboard assembly, sound insulation. Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), fault finding procedures, common issues and solutions, diagnostic tool usage (DIAGBOX/PP2000 equivalent). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement. Repair: Engine component replacement (e.g., cylinder head, pistons, crankshaft), transmission rebuild, brake caliper overhaul, suspension strut replacement, electrical component repair. Overhaul: Complete engine and transmission overhaul procedures with detailed disassembly and reassembly instructions. Troubleshooting: Systematic diagnostic trees and step-by-step troubleshooting guides for various faults. Adjustment: Adjustment procedures for brakes, clutch, steering, and door mechanisms. Installation: Installation procedures for major components and accessories. Technical Depth Diagnostic Depth: Advanced diagnostic procedures, including sensor data interpretation and actuator testing. Repair Depth: Detailed step-by-step repair instructions with torque specifications, clearances, and special tool requirements. Wiring Diagrams: Comprehensive, color-coded wiring diagrams for all vehicle systems. Technical Specifications: Inclusion of all essential technical data, specifications, tolerances, and diagnostic values. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depending on OCR quality if scanned). Print Quality Print Readability: Designed for clear printing of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, V6 (depending on specific market variant, but common engines for 2002 include EW and ES series petrol and DW series diesel) Displacement Petrol Common: 1.8L (1749cc, EW7), 2.0L (1997cc, EW10), 3.0L (2946cc, ES9 V6) Displacement Diesel Common: 2.0L (1997cc, DW10 HDi), 2.2L (2179cc, DW12 HDi) Performance Power Output 2.0I: Approx. 138 PS (101 kW; 136 hp) Torque 2.0I: Approx. 190 Nm Power Output 2.2Hdi: Approx. 136 PS (100 kW; 134 hp) Torque 2.2Hdi: Approx. 314 Nm Fuel System Fuel Injection Petrol: Multi-point Fuel Injection (MPI) or Direct Injection (Di - on later EW10D variants) Fuel System Diesel: Common Rail Direct Injection (HDi) Engine Management ECU Type: Bosch Motronic, Siemens, or similar ECU depending on engine and market. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Gearbox (e.g., BE4/5) Optional Optional Transmission: 4-speed Automatic Transmission (AL4) or 6-speed Automatic (AM6 on V6 variants) Features Automatic Features: Tiptronic sequential shifting (on some models), Comfort/Sport modes. Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-80 (specific part numbers like PSA 9730 AE) Automatic Transmission Fluid: LF ATF (Low Friction Automatic Transmission Fluid) - typically Esso/Mobil LT 71141 (e.g., PSA 9736 22). 📐 Dimensions Exterior Length: Approx. 4743 mm Width: Approx. 1775 mm Height: Approx. 1462 mm Wheelbase: Approx. 2725 mm Weights Kerb Weight Petrol: Approx. 1450 - 1550 kg Kerb Weight Diesel: Approx. 1500 - 1600 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (Euro NCAP 2002) Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD). Esp: Optional Electronic Stability Program (ESP). Brake Assist: Emergency Brake Assist (EBA). Passive Features Airbags: Front airbags (driver and passenger), side airbags, curtain airbags (optional/depending on trim). Seatbelts: Pre-tensioning seatbelts with force limiters, ISOFIX child seat anchor points. Body Structure: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls. CD Changer optional. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard or optional cruise control and speed limiter. Parking Assistance: Optional rear parking sensors. Connectivity Hands Free System: Optional Bluetooth hands-free system. Lighting Headlights: Halogen headlights, Bi-Xenon HID headlights optional on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 20,000 km or 1 year, whichever comes first. Check manual for specific...

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Model Variant:

Evasion

Model Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Large Family Car / Executive Car

Competitive Analysis

Competitors:

Ford Mondeo, Opel Vectra/Signum, Volkswagen Passat, Peugeot 406/607, Renault Laguna.

Key Features

Suspension System:

Citroën's Hydractive III hydropneumatic suspension system (variable stiffness and ride height).

Design Philosophy:

Focus on comfort, interior space, and innovative technology.

Unique Selling Points:

Exceptional ride comfort via Hydractive suspension, distinctive 'sliding' rear side windows, advanced safety features for its era.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Workshop Service and Repair

Page Count

Estimated Page Count:

Over 1000 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

French

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU).

Transmission:

Manual and Automatic transmission overhaul, clutch, torque converter, gearbox components, shift mechanisms, transmission fluid.

Chassis:

Suspension (Hydractive III suspension specific details), steering system (hydraulic power steering), braking system (ABS, EBD, disc and drum components), wheels and tires.

Electrical:

Wiring diagrams, battery, alternator, starter motor, lighting system, dashboard instruments, body control module (BCM), central locking, power windows, wipers, horn.

Body And Interior:

Body panels, doors, hood, trunk, interior trim, seats, airbags, climate control system (HVAC), dashboard assembly, sound insulation.

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), fault finding procedures, common issues and solutions, diagnostic tool usage (DIAGBOX/PP2000 equivalent).

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement.

Repair:

Engine component replacement (e.g., cylinder head, pistons, crankshaft), transmission rebuild, brake caliper overhaul, suspension strut replacement, electrical component repair.

Overhaul:

Complete engine and transmission overhaul procedures with detailed disassembly and reassembly instructions.

Troubleshooting:

Systematic diagnostic trees and step-by-step troubleshooting guides for various faults.

Adjustment:

Adjustment procedures for brakes, clutch, steering, and door mechanisms.

Installation:

Installation procedures for major components and accessories.

Technical Depth

Diagnostic Depth:

Advanced diagnostic procedures, including sensor data interpretation and actuator testing.

Repair Depth:

Detailed step-by-step repair instructions with torque specifications, clearances, and special tool requirements.

Wiring Diagrams:

Comprehensive, color-coded wiring diagrams for all vehicle systems.

Technical Specifications:

Inclusion of all essential technical data, specifications, tolerances, and diagnostic values.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable (depending on OCR quality if scanned).

Print Quality

Print Readability:

Designed for clear printing of text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, V6 (depending on specific market variant, but common engines for 2002 include EW and ES series petrol and DW series diesel)

Displacement Petrol Common:

1.8L (1749cc, EW7), 2.0L (1997cc, EW10), 3.0L (2946cc, ES9 V6)

Displacement Diesel Common:

2.0L (1997cc, DW10 HDi), 2.2L (2179cc, DW12 HDi)

Performance

Power Output 2.0I:

Approx. 138 PS (101 kW; 136 hp)

Torque 2.0I:

Approx. 190 Nm

Power Output 2.2Hdi:

Approx. 136 PS (100 kW; 134 hp)

Torque 2.2Hdi:

Approx. 314 Nm

Fuel System

Fuel Injection Petrol:

Multi-point Fuel Injection (MPI) or Direct Injection (Di - on later EW10D variants)

Fuel System Diesel:

Common Rail Direct Injection (HDi)

Engine Management

ECU Type:

Bosch Motronic, Siemens, or similar ECU depending on engine and market.

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Gearbox (e.g., BE4/5)

Optional

Optional Transmission:

4-speed Automatic Transmission (AL4) or 6-speed Automatic (AM6 on V6 variants)

Features

Automatic Features:

Tiptronic sequential shifting (on some models), Comfort/Sport modes.

Fluid Specifications

Manual Transmission Fluid:

GL-4 SAE 75W-80 (specific part numbers like PSA 9730 AE)

Automatic Transmission Fluid:

LF ATF (Low Friction Automatic Transmission Fluid) - typically Esso/Mobil LT 71141 (e.g., PSA 9736 22).

📐 Dimensions

Exterior

Length:

Approx. 4743 mm

Width:

Approx. 1775 mm

Height:

Approx. 1462 mm

Wheelbase:

Approx. 2725 mm

Weights

Kerb Weight Petrol:

Approx. 1450 - 1550 kg

Kerb Weight Diesel:

Approx. 1500 - 1600 kg

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (Euro NCAP 2002)

Active Features

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).

Optional Electronic Stability Program (ESP).

Brake Assist:

Emergency Brake Assist (EBA).

Passive Features

Airbags:

Front airbags (driver and passenger), side airbags, curtain airbags (optional/depending on trim).

Seatbelts:

Pre-tensioning seatbelts with force limiters, ISOFIX child seat anchor points.

Body Structure:

Reinforced safety cell, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with steering wheel controls. CD Changer optional.

Navigation:

Optional factory navigation system.

Driver Assistance

Cruise Control:

Standard or optional cruise control and speed limiter.

Parking Assistance:

Optional rear parking sensors.

Connectivity

Hands Free System:

Optional Bluetooth hands-free system.

Lighting

Headlights:

Halogen headlights, Bi-Xenon HID headlights optional on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 20,000 km or 1 year, whichever comes first. Check manual for specific engine type.

Oil Change Interval Diesel:

Typically 20,000 km or 1 year, whichever comes first. Check manual for specific engine type.

Timing Belt Replacement:

For EW engines: 120,000 km or 5 years. For ES9 V6: 60,000 km or 4 years. For DW engines: 150,000 km or 5 years. (Always verify with manual).

Fluid Specifications

Engine Oil Specification Petrol:

Total Quartz INEO MC3 5W-30 or equivalent ACEA A3/B4 or C3 API SN/CF.

Engine Oil Specification Diesel:

Total Quartz INEO MC3 5W-30 or equivalent ACEA A3/B4 or C3 API SN/CF (for HDi engines).

Coolant Specification:

PSA Peugeot Citroën antifreeze/coolant (blue or green, ethylene glycol based) - e.g., Total Glacelf Auto Supra.

Brake Fluid Specification:

DOT 4

Hydropneumatic Fluid:

LHM Plus (Citroën's specific mineral hydraulic fluid) - e.g., Total Fluide LDS (for later systems, check specific manual for 2002 Hydractive III).

Known Issues

Hydropneumatic Suspension:

Leaks in hydraulic lines, sphere failures, pump issues, height corrector malfunctions.

Electrical System:

Issues with BSI (Body Systems Interface) multiplexing, sensor failures, door locking mechanisms.

Diesel Particulate Filter:

Clogging of FAP (Filtre à Particules) filters on HDi models, particularly with short journey usage.

Climate Control:

HVAC blower motor resistor failures, climate control unit issues.

Common Repairs

Suspension Spheres:

Replacement of hydropneumatic suspension spheres as part of routine maintenance.

📚 Vehicle History

Brand Heritage

Citroen Innovation:

Citroën has a long history of automotive innovation, particularly in suspension technology (DS, SM) and ride comfort.

Model Evolution

C5 First Generation:

The first generation C5 (produced from 2000 to 2008) replaced the Citroën Xantia and XM. It was designed to be a more conventional offering than its predecessors but retained Citroën's hallmark comfort and innovation.

Production

Manufacturing Location:

Rennes, France

Production Years:

2000 - 2008 (First Generation)

🏆 Awards & Recognition

Recognitions

General Reception:

While specific awards are not prominently recalled for the 2002 C5 Evasion as a standout model, the C5 range in general was praised for its comfort and innovative suspension by automotive journalists upon its release.