Daihatsu Copen 2002 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2002 Codes Chassis Code: L880 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Daihatsu Copen owners Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, saving significant costs compared to dealership service. Key Features Authenticity: Same manual used in local service/repair shops, Original Daihatsu workshop manual Completeness: Complete and intact, no missing or corrupt parts/pages Ease Of Use: Easy-to-follow directions, numbered instructions, clear diagrams Diagnostic Capability: Comprehensive diagnostic and troubleshooting capabilities 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: Hundreds (as stated in product description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service: Service and repair for the engine Transmission Service: Service and repair for the transmission Brake System: Service and repair for the brake system Electrical System: Diagnosis and repair of the electrical system Wiring Diagrams: Detailed wiring diagrams included Suspension: Service and repair for the suspension system Steering: Service and repair for the steering system Cooling System: Service and repair for the cooling system Fuel Injection System: Service and repair for the fuel injection and fuel systems Emission System: Service and repair for the emission control system HVAC System: Service and repair for the heater and air conditioning systems Engine Control System: Service and repair for the engine control system Chassis Body: Service and repair for the chassis and body Restraint System: Service and repair for the restraint system (airbags, seatbelts) Interior: Service and repair related to the interior components Differential Drive: Service and repair for the differential and drive systems Axle: Service and repair for the axle systems Procedures Included General Maintenance: General maintenance procedures Troubleshooting: Diagnostic and troubleshooting procedures Periodic Lubrication: Periodic lubrication schedules and procedures Repair Procedures: Detailed step-by-step repair procedures with numbered instructions Illustrations Photos: Detailed illustrations, drawings, and photos Diagnostics: Comprehensive diagnostic information Disassembly Assembly: Disassembly, assembly, cleaning, and reinstallation procedures Technical Depth Depth: Professional technician level, covering diagnostics to complete rebuilds 📊 Manual Specifications File Format Quality: High Quality PDF Features: Zoomable, Searchable (inherent in PDF) Print Quality Printability: Full Printable Binding Type Type: Digital (PDF Download) Paper Type Digital Equivalent: N/A (Digital format) Requirements Software: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Inline 3-Cylinder (common for L880 generation) Displacement: 659cc (0.7L) (common for Japanese Kei car regulations) Engine Code: JB-DET (typical for this engine) Performance Horsepower Ps: ~64 PS (47 kW; 63 bhp) at ~6,400 rpm (regulated for Kei cars) Torque Nm: ~100 Nm (74 lb-ft) at ~3,200 rpm (typical for JB-DET) Fuel System Induction: Electronic Fuel Injection (EFI), Turbocharged with Intercooler Fuel Type: Unleaded Gasoline Maintenance Spark Plug Type: Denso Iridium (e.g., IXU22 or similar, consult manual for exact part number) Engine Oil Capacity: ~3.2 Liters (check manual for exact specification) Engine Oil Viscosity: 5W-30 or 0W-20 (common, consult manual for exact specification) 🔧 Transmission Standard Type: 4-Speed Automatic or 5-Speed Manual Optional Type: N/A (covered by 'All Transmission Types') Features Transmission Fluid Type: Dexron III equivalent for automatic, Gear Oil GL-4 for manual (consult manual for exact specification and part numbers) 📐 Dimensions Exterior Length: ~3,395 mm (Kei car regulations) Width: ~1,475 mm (Kei car regulations) Height: ~1,245 mm (convertible top up) Weights Curb Weight: ~850-870 kg 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings for the 2002 model would require consulting official databases; however, as a Kei car, it adheres to Japanese safety standards. Active Features ABS: Often optional or standard depending on trim level Passive Features Airbags: Driver and Passenger airbags (typically standard) Seatbelts: 3-point seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD stereo systems were common. Aftermarket upgrades are prevalent. Driver Assistance Cruise Control: Likely optional or not available on all trims for this early model. Connectivity Connectivity Features: Limited to basic audio inputs; no integrated Bluetooth or smartphone connectivity in stock form. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 km or 6-12 months (refer to manual for precise intervals and conditions) Air Filter Replacement: Every 20,000-30,000 km or as needed (refer to manual) Spark Plug Replacement: Every 40,000-60,000 km for iridium plugs (refer to manual) Fluid Specifications Coolant Type: Ethylene Glycol based antifreeze (refer to manual for specific type and mix ratio, typically 50/50) Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for exact specification) Known Issues Turbocharger Wear: Like any turbocharged engine, the JB-DET can be susceptible to turbo wear if not properly maintained (e.g., oil changes). Convertible Top Mechanism: Potential wear or issues with the hydraulic or electric components of the retractable hardtop mechanism over time. Ignition Coils: Coil-on-plug systems can sometimes experience failures....
Comprehensive diagnostic and troubleshooting capabilities
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
Hundreds (as stated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service:
Service and repair for the engine
Transmission Service:
Service and repair for the transmission
Brake System:
Service and repair for the brake system
Electrical System:
Diagnosis and repair of the electrical system
Wiring Diagrams:
Detailed wiring diagrams included
Suspension:
Service and repair for the suspension system
Steering:
Service and repair for the steering system
Cooling System:
Service and repair for the cooling system
Fuel Injection System:
Service and repair for the fuel injection and fuel systems
Emission System:
Service and repair for the emission control system
HVAC System:
Service and repair for the heater and air conditioning systems
Engine Control System:
Service and repair for the engine control system
Chassis Body:
Service and repair for the chassis and body
Restraint System:
Service and repair for the restraint system (airbags, seatbelts)
Interior:
Service and repair related to the interior components
Differential Drive:
Service and repair for the differential and drive systems
Axle:
Service and repair for the axle systems
Procedures Included
General Maintenance:
General maintenance procedures
Troubleshooting:
Diagnostic and troubleshooting procedures
Periodic Lubrication:
Periodic lubrication schedules and procedures
Repair Procedures:
Detailed step-by-step repair procedures with numbered instructions
Illustrations Photos:
Detailed illustrations, drawings, and photos
Diagnostics:
Comprehensive diagnostic information
Disassembly Assembly:
Disassembly, assembly, cleaning, and reinstallation procedures
Technical Depth
Depth:
Professional technician level, covering diagnostics to complete rebuilds
📊 Manual Specifications
File Format
Quality:
High Quality PDF
Features:
Zoomable, Searchable (inherent in PDF)
Print Quality
Printability:
Full Printable
Binding Type
Type:
Digital (PDF Download)
Paper Type
Digital Equivalent:
N/A (Digital format)
Requirements
Software:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Inline 3-Cylinder (common for L880 generation)
Displacement:
659cc (0.7L) (common for Japanese Kei car regulations)
Engine Code:
JB-DET (typical for this engine)
Performance
Horsepower Ps:
~64 PS (47 kW; 63 bhp) at ~6,400 rpm (regulated for Kei cars)
Torque Nm:
~100 Nm (74 lb-ft) at ~3,200 rpm (typical for JB-DET)
Fuel System
Induction:
Electronic Fuel Injection (EFI), Turbocharged with Intercooler
Fuel Type:
Unleaded Gasoline
Maintenance
Spark Plug Type:
Denso Iridium (e.g., IXU22 or similar, consult manual for exact part number)
Engine Oil Capacity:
~3.2 Liters (check manual for exact specification)
Engine Oil Viscosity:
5W-30 or 0W-20 (common, consult manual for exact specification)
🔧 Transmission
Standard
Type:
4-Speed Automatic or 5-Speed Manual
Optional
Type:
N/A (covered by 'All Transmission Types')
Features
Transmission Fluid Type:
Dexron III equivalent for automatic, Gear Oil GL-4 for manual (consult manual for exact specification and part numbers)
📐 Dimensions
Exterior
Length:
~3,395 mm (Kei car regulations)
Width:
~1,475 mm (Kei car regulations)
Height:
~1,245 mm (convertible top up)
Weights
Curb Weight:
~850-870 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings for the 2002 model would require consulting official databases; however, as a Kei car, it adheres to Japanese safety standards.
Active Features
ABS:
Often optional or standard depending on trim level
Passive Features
Airbags:
Driver and Passenger airbags (typically standard)
Seatbelts:
3-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD stereo systems were common. Aftermarket upgrades are prevalent.
Driver Assistance
Cruise Control:
Likely optional or not available on all trims for this early model.
Connectivity
Connectivity Features:
Limited to basic audio inputs; no integrated Bluetooth or smartphone connectivity in stock form.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 km or 6-12 months (refer to manual for precise intervals and conditions)
Air Filter Replacement:
Every 20,000-30,000 km or as needed (refer to manual)
Spark Plug Replacement:
Every 40,000-60,000 km for iridium plugs (refer to manual)
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze (refer to manual for specific type and mix ratio, typically 50/50)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Known Issues
Turbocharger Wear:
Like any turbocharged engine, the JB-DET can be susceptible to turbo wear if not properly maintained (e.g., oil changes).
Convertible Top Mechanism:
Potential wear or issues with the hydraulic or electric components of the retractable hardtop mechanism over time.
Ignition Coils:
Coil-on-plug systems can sometimes experience failures.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for its expertise in compact and efficient vehicles, particularly within the Kei car segment in Japan.
Model Evolution
First Generation:
The L880 generation Daihatsu Copen was introduced in 2002, building on the concept of the smaller L800 series.
Key Distinction:
Known for its retractable hardtop 'D-Frame' convertible roof mechanism.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Kei Car Segment:
While specific awards for the 2002 model year aren't readily detailed, the Copen has been recognized for its unique styling and engineering within the Kei car segment.