Ford Taurus Complete Workshop Service Repair Manual 2002
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๐ท๏ธ Basic Information Identification Make: Ford Model: Taurus Year: 2002 Codes Chassis Code: FFV (Fifth Generation) ๐ Introduction Market Position Market Position: The 2002 Ford Taurus represented the fifth generation of Ford's flagship sedan, aiming to maintain its position as a strong contender in the mid-size sedan market, competing against rivals like the Toyota Camry, Honda Accord, and Chevrolet Impala. It emphasized comfort, spaciousness, and a refined driving experience. Competitive Analysis Competitive Analysis: In 2002, the Taurus was positioned as a value-oriented, comfortable American sedan. While its competitors offered more sophisticated independent rear suspension systems and often perceived higher build quality, the Taurus countered with a spacious interior, a comfortable ride, and a generally robust powertrain, particularly the optional V6 engine. This manual provides the necessary technical data to keep this reliable platform performing optimally. Key Features Key Features: Spacious interior, comfortable ride, availability of powerful V6 engines, refined styling for its generation, advanced safety features for the time (optional side airbags, traction control). This manual is essential for owners and technicians to maintain and repair these features effectively. ๐ Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Fuel System, Cooling System, Emissions, Troubleshooting, Diagnostics, Specifications, Maintenance, Repair Procedures Page Count Page Count: Extensive (Exact count not specified in product info, but 'Complete Workshop' implies hundreds of pages) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable (Digital Format, likely PDF) ๐ Manual Coverage Systems Covered Systems Covered: Engine mechanical and electrical, Automatic Transmission (AX4N, AX4S), Front Wheel Drive (FWD), Anti-lock Braking System (ABS), Power Rack and Pinion Steering, Independent Front Suspension (MacPherson Strut), Independent Rear Suspension, Climate Control (HVAC), Fuel Injection System (EFI), Cooling System, Exhaust System, Ignition System, Starting System, Charging System, Lighting, Instrumentation, Body Control Modules, Body panels, Interior trim, Safety restraints (Airbags). Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, tune-ups), Component diagnostics and testing, Overhaul procedures for engine and transmission, Suspension and steering alignment, Brake system repairs (pads, rotors, calipers), Electrical troubleshooting using wiring diagrams, HVAC system diagnosis and repair, Bodywork and trim removal/installation, Engine and transmission removal/installation, Cooling system flushes and component replacement, Fuel system cleaning and component replacement, Emissions control system testing and repair. Technical Depth Technical Depth: Comprehensive; covers everything from basic maintenance checks to complete engine and transmission rebuilds, detailed electrical diagnostics with wiring schematics, and specialized repair procedures. ๐ Manual Specifications File Format File Format: Digital Download (Likely PDF), Searchable Text, Printable Pages Print Quality Print Quality: High-resolution for clear diagrams and text. Binding Type Binding Type: Not Applicable (Downloadable Format) Paper Type Paper Type: Not Applicable (Downloadable Format) โ๏ธ Engine Specifications Primary Engine Primary Engine: 3.0L Vulcan OHV V6 Optional Engine: 3.0L Duratec 30 DOHC V6 Performance 3.0L Vulcan Hp: 152 hp @ 4900 rpm 3.0L Vulcan Torque: 183 lb-ft @ 3200 rpm 3.0L Duratec Hp: 200 hp @ 5650 rpm 3.0L Duratec Torque: 200 lb-ft @ 4800 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Code Engine Code Vulcan: R Engine Code Duratec: S Ignition System Ignition System: Distributorless Ignition System (DIS) with coil packs Cooling System Coolant Type: Ford Premium Engine Coolant (VC-7, Motorcraftยฎ Yellow) Coolant Capacity: Approx. 11.0 Quarts (10.4 Liters) with heater ๐ง Transmission Standard Transmission Standard: 4-Speed Automatic (AX4N) Optional Transmission Optional: 4-Speed Automatic (AX4S) Features Transmission Features: Electronic Control, Overdrive gear, Lock-up torque converter Fluid Type Transmission Fluid Type: MERCON V Automatic Transmission Fluid Fluid Capacity Transmission Fluid Capacity: Approx. 10.0 Quarts (9.5 Liters) (Dry Fill); Approx. 4.0-5.0 Quarts (3.8-4.7 Liters) (Fluid Change) ๐ Dimensions Exterior Wheelbase: 112.9 inches (2868 mm) Overall Length: 200.4 inches (5090 mm) Overall Width: 72.5 inches (1841 mm) Overall Height: 55.1 inches (1400 mm) Weights Curb Weight Approx: 3400-3600 lbs (1542-1633 kg) depending on engine and equipment Gross Vehicle Weight Rating Gvwr: Approximately 4600 lbs (2087 kg) Wheels Tires Standard Tire Size: P205/65R15 Optional Tire Size: P215/60R16 (on SE/Ghia trims) Wheel Bolt Pattern: 5x108 mm (5x4.25 inch) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2002 Model Year) NHTSA Front Impact Passenger: 4 Stars (2002 Model Year) IIHS Front Impact: Good (2002 Model Year) Active Features Active Features: Anti-lock Braking System (ABS), Traction Control (optional on some models) Passive Features Passive Features: Front airbags (driver and passenger), Side curtain airbags (optional), Front seatbelt pretensioners, Crumple zones ๐ก Technology Features Infotainment Infotainment System: AM/FM Stereo with Cassette and/or CD Player, Optional Premium Sound System, Optional CD Changer. Basic digital displays for climate control and radio. Driver Assistance Driver Assistance Features: Cruise Control, Optional Traction Control, Optional ABS. Connectivity Connectivity Features: Limited; typically involved standard radio controls, optional steering wheel audio controls, and power outlets. No integrated Bluetooth or USB connectivity. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000...
The 2002 Ford Taurus represented the fifth generation of Ford's flagship sedan, aiming to maintain its position as a strong contender in the mid-size sedan market, competing against rivals like the Toyota Camry, Honda Accord, and Chevrolet Impala. It emphasized comfort, spaciousness, and a refined driving experience.
Competitive Analysis
Competitive Analysis:
In 2002, the Taurus was positioned as a value-oriented, comfortable American sedan. While its competitors offered more sophisticated independent rear suspension systems and often perceived higher build quality, the Taurus countered with a spacious interior, a comfortable ride, and a generally robust powertrain, particularly the optional V6 engine. This manual provides the necessary technical data to keep this reliable platform performing optimally.
Key Features
Key Features:
Spacious interior, comfortable ride, availability of powerful V6 engines, refined styling for its generation, advanced safety features for the time (optional side airbags, traction control). This manual is essential for owners and technicians to maintain and repair these features effectively.
Extensive (Exact count not specified in product info, but 'Complete Workshop' implies hundreds of pages)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable (Digital Format, likely PDF)
๐ Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical and electrical, Automatic Transmission (AX4N, AX4S), Front Wheel Drive (FWD), Anti-lock Braking System (ABS), Power Rack and Pinion Steering, Independent Front Suspension (MacPherson Strut), Independent Rear Suspension, Climate Control (HVAC), Fuel Injection System (EFI), Cooling System, Exhaust System, Ignition System, Starting System, Charging System, Lighting, Instrumentation, Body Control Modules, Body panels, Interior trim, Safety restraints (Airbags).
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, tune-ups), Component diagnostics and testing, Overhaul procedures for engine and transmission, Suspension and steering alignment, Brake system repairs (pads, rotors, calipers), Electrical troubleshooting using wiring diagrams, HVAC system diagnosis and repair, Bodywork and trim removal/installation, Engine and transmission removal/installation, Cooling system flushes and component replacement, Fuel system cleaning and component replacement, Emissions control system testing and repair.
Technical Depth
Technical Depth:
Comprehensive; covers everything from basic maintenance checks to complete engine and transmission rebuilds, detailed electrical diagnostics with wiring schematics, and specialized repair procedures.
๐ Manual Specifications
File Format
File Format:
Digital Download (Likely PDF), Searchable Text, Printable Pages
Print Quality
Print Quality:
High-resolution for clear diagrams and text.
Binding Type
Binding Type:
Not Applicable (Downloadable Format)
Paper Type
Paper Type:
Not Applicable (Downloadable Format)
โ๏ธ Engine Specifications
Primary Engine
Primary Engine:
3.0L Vulcan OHV V6
Optional Engine:
3.0L Duratec 30 DOHC V6
Performance
3.0L Vulcan Hp:
152 hp @ 4900 rpm
3.0L Vulcan Torque:
183 lb-ft @ 3200 rpm
3.0L Duratec Hp:
200 hp @ 5650 rpm
3.0L Duratec Torque:
200 lb-ft @ 4800 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Code
Engine Code Vulcan:
R
Engine Code Duratec:
S
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with coil packs
Cooling System
Coolant Type:
Ford Premium Engine Coolant (VC-7, Motorcraftยฎ Yellow)
Limited; typically involved standard radio controls, optional steering wheel audio controls, and power outlets. No integrated Bluetooth or USB connectivity.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (with conventional oil); Consult manual for synthetic oil intervals.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Not equipped on all models; if equipped, replace every 12,000-15,000 miles.
Transmission Fluid Change:
Every 100,000 miles (or as per manual recommendations, often sooner under severe use).
Spark Plugs Vulcan:
Typically every 100,000 miles (requires specific Motorcraft plugs)
Spark Plugs Duratec:
Typically every 100,000 miles (requires specific Motorcraft plugs)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SG, SH, SJ or ILSAC GF-2)
Engine Oil Capacity:
4.5 Quarts (4.3 Liters) with filter for 3.0L Vulcan; 4.5 Quarts (4.3 Liters) with filter for 3.0L Duratec
Power Steering Fluid:
Ford Power Steering Fluid (ESR-M2C195-A)
Brake Fluid:
DOT 3 Motor Vehicle Brake Fluid
Known Issues
Known Issues:
Intake manifold gasket leaks (3.0L Vulcan), Torque converter shudder/failure, Transmission solenoid issues, Cooling fan motor failure, EGR valve issues, Condenser leaks (HVAC), Coil pack failures (DIS), Rear axle seal leaks (on some AWD models, though less common on 2002 FWD), Front suspension component wear (ball joints, tie rods).
๐ Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long and storied history in the automotive industry, known for producing reliable and accessible vehicles for generations. The Ford brand is synonymous with American automotive manufacturing, from early innovations to mass-produced family sedans and trucks.
Model Evolution
Model Evolution:
The 2002 Taurus is part of the fifth generation (1999-2007), which saw a significant redesign from the rounded, aerodynamic fourth generation. This generation adopted a more angular, modern design. The 2002 model year brought minor updates and refinements to the existing platform, solidifying its place in the market.
Production
Production Location:
Chicago Assembly Plant, Illinois, USA
Production Years For Generation:
1999-2007
๐ Awards & Recognition
Recognitions
Recognitions:
While the 2002 Taurus itself didn't garner significant specific awards, the Taurus model line has historically been a strong seller and a staple in American automotive sales charts. It was often recognized for its value and comfort.
Ratings
Ratings:
Safety ratings from NHTSA and IIHS are available and detailed in the 'safety' section. Generally performed adequately for its class and era.
Certifications
Certifications:
Not Applicable (Consumer vehicle, not subject to industry certifications in the same way as a specialized component).