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ISUZU TROOPER UX 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Trooper UX Year: 2002 Codes Chassis Code: UB 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Sport Utility Vehicle). Competitive Analysis Key Competitors 2002: Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Ford Explorer, Mitsubishi Montero Sport. Key Features Isuze Trooper Ux Strengths: Renowned off-road capability, durable construction, available powertrains, spacious interior for its class. Manual Value Proposition: Empowers owners and technicians with detailed, accurate information to maintain and repair the vehicle effectively. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the 2002 Isuzu Trooper UX. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, diagnosis, repair, timing, lubrication, cooling system. Engine Management: Fuel injection system, ignition system, emission control systems, diagnostic trouble codes (DTCs), ECU operation. Transmission Automatic: Overhaul, diagnosis, torque converter, transmission control module (TCM), fluid specifications. Transmission Manual: Overhaul, diagnosis, clutch system, gear selection mechanisms. Drivetrain: Transfer case, front axle, rear axle, drive shafts, CV joints, differentials. Suspension: Front suspension (independent), rear suspension (solid axle), springs, shock absorbers, control arms, bushings. Steering: Steering gear, power steering system, steering column, linkage. Brakes: Front disc brakes, rear drum/disc brakes, ABS system, parking brake, hydraulic system. Electrical System: Battery, charging system, starting system, lighting, accessories, wiring diagrams, fuses, relays. Body And Interior: Body panels, doors, windows, seating, trim, HVAC system, body control module (BCM). Climate Control: Air conditioning system, heater, blower motor, controls. Safety Systems Airbags: Airbag system diagnosis and replacement procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations. Diagnostics And Troubleshooting: System-specific diagnostic charts, symptom-based troubleshooting guides, DTC interpretation. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Component Replacement: Detailed instructions for replacing major and minor components across all systems. Torque Specifications: Precise torque values for all critical fasteners. Wiring Diagrams: Comprehensive electrical schematics for all circuits. Technical Depth Depth: Factory-level detail covering all aspects from basic maintenance to full overhauls and advanced diagnostics. 📊 Manual Specifications File Format PDF Features: Searchable text, bookmarked sections, printable pages, high-resolution diagrams. Print Quality Diagram Resolution: High-resolution, clear and legible schematics and illustrations. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4JX1 Engine Type: 3.0L DOHC Inline 4-cylinder Diesel (Direct Injection, Intercooled Turbocharged) Performance Horsepower: Approx. 157 hp @ 3600 rpm Torque: Approx. 282 lb-ft @ 2000 rpm Fuel System Injection System: Common Rail Direct Injection (CRDI) Fuel Type: Diesel Engine Components Cylinder Head: DOHC, 16 Valves Lubrication Oil Capacity Liters: 6.8 Cooling System Coolant Capacity Liters: 9.8 🔧 Transmission Standard Transmission Type Std: 4-speed Automatic Transmission (4L30-E) Optional Transmission Type Opt: 5-speed Manual Transmission Features Transfer Case: Electronically controlled 2-speed transfer case (Part-time 4WD with 4-High, 4-Low, 2-High) Fluid Specifications Automatic Transmission Fluid: Dexron III / Dexron VI (or equivalent) Manual Transmission Fluid: API GL-4 SAE 75W-90 📐 Dimensions Exterior Overall Length Mm: 4675 Overall Width Mm: 1770 Overall Height Mm: 1830 Wheelbase Mm: 2710 Weights Curb Weight Kg: Approx. 1900-2050 (depending on configuration) Gross Vehicle Weight Rating Kg: Approx. 2600 🛡️ Safety Features Ratings NHTSA Rollover Rating: 3 Star (for 2WD models, 4WD models may vary) Active Features ABS: Standard 4-wheel Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS) on some models. Passive Features Airbags: Driver and front passenger airbags. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, potentially with cassette. Climate Control Type: Manual or automatic climate control systems available depending on trim level. Driver Assistance Cruise Control: Standard on most models. Parking Sensors: Not commonly available on this model year. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (diesel). Fuel Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Transmission Fluid Change: Every 30,000 miles (48,000 km) or 24 months (automatic). Transfer Case Fluid Change: Every 30,000 miles (48,000 km) or 24 months. Fluid Specifications Engine Oil Spec: API CF or CH-4 rated 5W-30 or 10W-30 Diesel Engine Oil. Coolant Spec: Isuzu Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze). Known Issues Glow Plug Failure: Common issue with the 4JX1 diesel engine, requiring replacement for starting difficulties. Oil Cooler Leaks: Potential for leaks in the oil cooler lines, requiring attention. Suspension Wear: Bushing and ball joint wear, especially with heavy off-road use. Transmission Shifting Issues: Potential for rough shifting or hesitation in the automatic transmission. 📚 Vehicle History Brand Heritage Isuzu 4X4 Legacy: Isuzu has a long-standing reputation for robust 4x4 vehicles, dating back to the iconic Trooper and its predecessors, emphasizing durability and off-road prowess. Model Evolution Trooper Generations: The 2002 Isuzu Trooper...
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ISUZU TROOPER UX 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Trooper UX
Year:
2002
Codes
Chassis Code:
UB
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV (Sport Utility Vehicle).
Competitive Analysis
Key Competitors 2002:
Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Ford Explorer, Mitsubishi Montero Sport.
Key Features
Isuze Trooper Ux Strengths:
Renowned off-road capability, durable construction, available powertrains, spacious interior for its class.
Manual Value Proposition:
Empowers owners and technicians with detailed, accurate information to maintain and repair the vehicle effectively.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the 2002 Isuzu Trooper UX.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnosis, repair, timing, lubrication, cooling system.
Engine Management:
Fuel injection system, ignition system, emission control systems, diagnostic trouble codes (DTCs), ECU operation.
Transmission Automatic:
Overhaul, diagnosis, torque converter, transmission control module (TCM), fluid specifications.
Transmission Manual:
Overhaul, diagnosis, clutch system, gear selection mechanisms.
Drivetrain:
Transfer case, front axle, rear axle, drive shafts, CV joints, differentials.
Suspension:
Front suspension (independent), rear suspension (solid axle), springs, shock absorbers, control arms, bushings.
Steering:
Steering gear, power steering system, steering column, linkage.
Brakes:
Front disc brakes, rear drum/disc brakes, ABS system, parking brake, hydraulic system.
Electrical System:
Battery, charging system, starting system, lighting, accessories, wiring diagrams, fuses, relays.
Body And Interior:
Body panels, doors, windows, seating, trim, HVAC system, body control module (BCM).
Climate Control:
Air conditioning system, heater, blower motor, controls.
Safety Systems
Airbags:
Airbag system diagnosis and replacement procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations.
Diagnostics And Troubleshooting:
System-specific diagnostic charts, symptom-based troubleshooting guides, DTC interpretation.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Component Replacement:
Detailed instructions for replacing major and minor components across all systems.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits.
Technical Depth
Depth:
Factory-level detail covering all aspects from basic maintenance to full overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, bookmarked sections, printable pages, high-resolution diagrams.
Print Quality
Diagram Resolution:
High-resolution, clear and legible schematics and illustrations.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4JX1
Engine Type:
3.0L DOHC Inline 4-cylinder Diesel (Direct Injection, Intercooled Turbocharged)
Performance
Horsepower:
Approx. 157 hp @ 3600 rpm
Torque:
Approx. 282 lb-ft @ 2000 rpm
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Fuel Type:
Diesel
Engine Components
Cylinder Head:
DOHC, 16 Valves
Lubrication
Oil Capacity Liters:
6.8
Cooling System
Coolant Capacity Liters:
9.8
🔧 Transmission
Standard
Transmission Type Std:
4-speed Automatic Transmission (4L30-E)
Optional
Transmission Type Opt:
5-speed Manual Transmission
Features
Transfer Case:
Electronically controlled 2-speed transfer case (Part-time 4WD with 4-High, 4-Low, 2-High)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III / Dexron VI (or equivalent)
Manual Transmission Fluid:
API GL-4 SAE 75W-90
📐 Dimensions
Exterior
Overall Length Mm:
4675
Overall Width Mm:
1770
Overall Height Mm:
1830
Wheelbase Mm:
2710
Weights
Curb Weight Kg:
Approx. 1900-2050 (depending on configuration)
Gross Vehicle Weight Rating Kg:
Approx. 2600
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3 Star (for 2WD models, 4WD models may vary)
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags:
Driver and front passenger airbags.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, potentially with cassette.
Climate Control Type:
Manual or automatic climate control systems available depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Not commonly available on this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (diesel).
Fuel Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months (automatic).
Transfer Case Fluid Change:
Every 30,000 miles (48,000 km) or 24 months.
Fluid Specifications
Engine Oil Spec:
API CF or CH-4 rated 5W-30 or 10W-30 Diesel Engine Oil.
Coolant Spec:
Isuzu Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze).
Known Issues
Glow Plug Failure:
Common issue with the 4JX1 diesel engine, requiring replacement for starting difficulties.
Oil Cooler Leaks:
Potential for leaks in the oil cooler lines, requiring attention.
Suspension Wear:
Bushing and ball joint wear, especially with heavy off-road use.
Transmission Shifting Issues:
Potential for rough shifting or hesitation in the automatic transmission.
📚 Vehicle History
Brand Heritage
Isuzu 4X4 Legacy:
Isuzu has a long-standing reputation for robust 4x4 vehicles, dating back to the iconic Trooper and its predecessors, emphasizing durability and off-road prowess.
Model Evolution
Trooper Generations:
The 2002 Isuzu Trooper UX represents the third generation of the Trooper, which saw significant styling and mechanical updates from its predecessors.
Production
Production Period:
The Trooper UX was produced globally from 1998 through 2002 for most markets.
Manufacturing Locations:
Primarily manufactured in Japan by Isuzu Motors Ltd.
🏆 Awards & Recognition
Recognitions
General Perception:
While not a recipient of specific major awards in 2002, the Isuzu Trooper has historically been recognized for its off-road capability and durability by enthusiasts and off-road publications.
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