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    2002 Range Rover Repair Service Manual

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    🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Year: 2002 Codes Chassis Code: L322 👋 Introduction Market Position Segment: Luxury Full-Size SUV Competitors: Mercedes-Benz M-Class, BMW X5, Lexus LX, Cadillac Escalade Key Features Platform Sharing: Shared platform and some components with BMW (e.g., V8 engine, some electronics) during this generation. Off Road Capability: Renowned for its sophisticated Terrain Response system (though introduced later, the L322 built on this legacy), adjustable air suspension, and robust 4WD system. Luxury Appointments: Premium interior materials, advanced climate control, and a focus on driver and passenger comfort. 📋 Manual Details Coverage Areas Primary Coverage: North America (USA, Canada) Secondary Coverage: Europe, Australia, Asia Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Automatic), Drivetrain (4WD System) Chassis: Suspension (Air & Coil), Steering, Brakes (ABS, EBD), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, Lighting, Audio System, Navigation, HVAC Control, Security System, SRS (Airbags) Body: Exterior Body Panels, Interior Trim, Doors, Windows, Sunroof, Seats, Upholstery HVAC: Climate Control System, Refrigerant Handling, Components (Compressor, Evaporator, Condenser) Procedures Included Maintenance: Scheduled Service Intervals, Fluid Changes (Engine Oil, Coolant, Brake Fluid, Transmission Fluid, Transfer Case Fluid, Differential Fluid), Filter Replacements (Oil, Air, Cabin, Fuel) Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing Procedures, Wiring Diagrams, Connector Pinouts Repair: Engine Overhaul (Rebuild), Transmission Rebuild, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement, Body Panel Repair & Replacement, Interior Component Repair Component Removal & Installation: Engine, Transmission, Transfer Case, Axles, Suspension Arms, Struts, Brakes, Alternator, Starter, Radiator, AC Compressor, Power Steering Pump, Fuel Pump, ECU, BCM, Body Panels, Interior Trim Pieces Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format Searchability: Fully searchable PDF text Print Quality Resolution: High-resolution, suitable for professional printing Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: BMW M62B44TU (for 4.4L V8) Engine Type: 4.4L DOHC 32-valve V8 Performance Horsepower: 282 hp @ 5400 rpm Torque: 324 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91+ octane) Engine Coolant Coolant Type: HOAT (Hybrid Organic Acid Technology) - Typically Orange/Pink; refer to manual for specific Land Rover approved coolant Engine Oil Oil Viscosity: SAE 5W-30 Oil Capacity: 9.5 liters (10.0 US quarts) Oil Specification: API SJ or SL; ACEA A3/B3 or A3/B4 Ignition System Spark Plugs: NGK BKR6EQUP (Iridium) 🔧 Transmission Standard Transmission Type: 5-speed ZF 5HP24 automatic transmission Optional Transmission Type: N/A for this model year in most markets Features Drivetrain: Permanent Four-Wheel Drive (4WD) with differentials and locking center coupling Fluid Type Transmission Fluid: ZF Lifeguardfluid 5 (or equivalent ATF like Shell M-1375.4, Pentosin ATF 1) Fluid Capacity Transmission Fluid Capacity: Approximately 4.5 liters (4.8 US quarts) for a fluid change 📐 Dimensions Exterior Length: 4950 mm (194.9 in) Width: 2014 mm (79.3 in) Height: 1879 mm (74.0 in) Wheelbase Wheelbase: 2885 mm (113.6 in) Weights Curb Weight: Approximately 2400-2600 kg (5291-5732 lbs), depending on options Gross Vehicle Weight Rating: Approximately 3200 kg (7055 lbs) Cargo Cargo Volume: Approximately 0.61 cubic meters (21.5 cubic feet) behind rear seats 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for 2002 model year by NHTSA in a manner directly comparable to modern standards, but designed to high safety standards. IIHS Side Impact: Not explicitly rated for 2002 model year by IIHS in a manner directly comparable to modern standards. Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: Traction Control System (TCS) Brake Assist: Emergency Brake Assist (EBA) Passive Features Airbags: Driver and Front Passenger Airbags, Side Curtain Airbags (optional on some trims) Seatbelts: Pretensioning front seatbelts 💡 Technology Features Infotainment Display: Central color LCD screen for navigation, climate control, and vehicle settings. Navigation: Factory GPS Navigation system (CD-ROM based). Audio: Premium audio systems (Harman Kardon or Logic 7 optional) with CD player. Driver Assistance Parking Assist: Rear parking sensors (optional on some models). Cruise Control: Standard adaptive cruise control was not widely available on this early L322, but conventional cruise control was standard. Connectivity Phone Integration: Bluetooth integration (often optional or requiring an aftermarket adapter for later phone compatibility). 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 12 months, whichever comes first (severe driving conditions may require more frequent changes). Air Filter Replacement: Every 15,000 miles or 12 months Cabin Filter Replacement: Every 15,000 miles or 12 months Transmission Fluid Change: Recommended every 60,000 miles or 48 months. Lifelong fluid is not recommended for this transmission. Brake Fluid Flush: Every 24 months, regardless...
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    Type: Car
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    Sku: 586191
    Collections: ALL Land Rover

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    🏷️ Basic Information
    Identification
    Make:
    Land Rover
    Model:
    Range Rover
    Year:
    2002
    Codes
    Chassis Code:
    L322
    👋 Introduction
    Market Position
    Segment:
    Luxury Full-Size SUV
    Competitors:
    Mercedes-Benz M-Class, BMW X5, Lexus LX, Cadillac Escalade
    Key Features
    Platform Sharing:
    Shared platform and some components with BMW (e.g., V8 engine, some electronics) during this generation.
    Off Road Capability:
    Renowned for its sophisticated Terrain Response system (though introduced later, the L322 built on this legacy), adjustable air suspension, and robust 4WD system.
    Luxury Appointments:
    Premium interior materials, advanced climate control, and a focus on driver and passenger comfort.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    North America (USA, Canada)
    Secondary Coverage:
    Europe, Australia, Asia
    Page Count
    Estimated Pages:
    2000+
    Manual Type
    Type:
    Factory Service Manual (FSM) / Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (PDF)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine, Transmission (Automatic), Drivetrain (4WD System)
    Chassis:
    Suspension (Air & Coil), Steering, Brakes (ABS, EBD), Wheels & Tires
    Electrical:
    Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, Lighting, Audio System, Navigation, HVAC Control, Security System, SRS (Airbags)
    Body:
    Exterior Body Panels, Interior Trim, Doors, Windows, Sunroof, Seats, Upholstery
    HVAC:
    Climate Control System, Refrigerant Handling, Components (Compressor, Evaporator, Condenser)
    Procedures Included
    Maintenance:
    Scheduled Service Intervals, Fluid Changes (Engine Oil, Coolant, Brake Fluid, Transmission Fluid, Transfer Case Fluid, Differential Fluid), Filter Replacements (Oil, Air, Cabin, Fuel)
    Diagnostics:
    Troubleshooting Charts, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing Procedures, Wiring Diagrams, Connector Pinouts
    Repair:
    Engine Overhaul (Rebuild), Transmission Rebuild, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement, Body Panel Repair & Replacement, Interior Component Repair
    Component Removal & Installation:
    Engine, Transmission, Transfer Case, Axles, Suspension Arms, Struts, Brakes, Alternator, Starter, Radiator, AC Compressor, Power Steering Pump, Fuel Pump, ECU, BCM, Body Panels, Interior Trim Pieces
    Technical Depth
    Depth:
    Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
    📊 Manual Specifications
    File Format
    Searchability:
    Fully searchable PDF text
    Print Quality
    Resolution:
    High-resolution, suitable for professional printing
    Binding Type
    Binding:
    N/A (Digital Format)
    Paper Type
    Paper Quality:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    BMW M62B44TU (for 4.4L V8)
    Engine Type:
    4.4L DOHC 32-valve V8
    Performance
    Horsepower:
    282 hp @ 5400 rpm
    Torque:
    324 lb-ft @ 3600 rpm
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI)
    Fuel Type:
    Premium Unleaded Gasoline (91+ octane)
    Engine Coolant
    Coolant Type:
    HOAT (Hybrid Organic Acid Technology) - Typically Orange/Pink; refer to manual for specific Land Rover approved coolant
    Engine Oil
    Oil Viscosity:
    SAE 5W-30
    Oil Capacity:
    9.5 liters (10.0 US quarts)
    Oil Specification:
    API SJ or SL; ACEA A3/B3 or A3/B4
    Ignition System
    Spark Plugs:
    NGK BKR6EQUP (Iridium)
    🔧 Transmission
    Standard Transmission
    Type:
    5-speed ZF 5HP24 automatic transmission
    Optional Transmission
    Type:
    N/A for this model year in most markets
    Features
    Drivetrain:
    Permanent Four-Wheel Drive (4WD) with differentials and locking center coupling
    Fluid Type
    Transmission Fluid:
    ZF Lifeguardfluid 5 (or equivalent ATF like Shell M-1375.4, Pentosin ATF 1)
    Fluid Capacity
    Transmission Fluid Capacity:
    Approximately 4.5 liters (4.8 US quarts) for a fluid change
    📐 Dimensions
    Exterior
    Length:
    4950 mm (194.9 in)
    Width:
    2014 mm (79.3 in)
    Height:
    1879 mm (74.0 in)
    Wheelbase
    Wheelbase:
    2885 mm (113.6 in)
    Weights
    Curb Weight:
    Approximately 2400-2600 kg (5291-5732 lbs), depending on options
    Gross Vehicle Weight Rating:
    Approximately 3200 kg (7055 lbs)
    Cargo
    Cargo Volume:
    Approximately 0.61 cubic meters (21.5 cubic feet) behind rear seats
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact:
    Not explicitly rated for 2002 model year by NHTSA in a manner directly comparable to modern standards, but designed to high safety standards.
    IIHS Side Impact:
    Not explicitly rated for 2002 model year by IIHS in a manner directly comparable to modern standards.
    Active Features
    Stability Control:
    Dynamic Stability Control (DSC)
    Traction Control:
    Traction Control System (TCS)
    Brake Assist:
    Emergency Brake Assist (EBA)
    Passive Features
    Airbags:
    Driver and Front Passenger Airbags, Side Curtain Airbags (optional on some trims)
    Seatbelts:
    Pretensioning front seatbelts
    💡 Technology Features
    Infotainment
    Display:
    Central color LCD screen for navigation, climate control, and vehicle settings.
    Navigation:
    Factory GPS Navigation system (CD-ROM based).
    Audio:
    Premium audio systems (Harman Kardon or Logic 7 optional) with CD player.
    Driver Assistance
    Parking Assist:
    Rear parking sensors (optional on some models).
    Cruise Control:
    Standard adaptive cruise control was not widely available on this early L322, but conventional cruise control was standard.
    Connectivity
    Phone Integration:
    Bluetooth integration (often optional or requiring an aftermarket adapter for later phone compatibility).
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Every 7,500 miles or 12 months, whichever comes first (severe driving conditions may require more frequent changes).
    Air Filter Replacement:
    Every 15,000 miles or 12 months
    Cabin Filter Replacement:
    Every 15,000 miles or 12 months
    Transmission Fluid Change:
    Recommended every 60,000 miles or 48 months. Lifelong fluid is not recommended for this transmission.
    Brake Fluid Flush:
    Every 24 months, regardless of mileage
    Fluid Specifications
    Power Steering Fluid:
    Pentosin CHF 11S or equivalent hydraulic fluid
    Brake Fluid:
    DOT 4, low viscosity (LV)
    Known Issues
    Air Suspension:
    Air spring leaks, compressor failures, valve block issues, height sensor problems are common wear items.
    Cooling System:
    Plastic coolant expansion tank can crack, leading to leaks. Water pump seals can fail.
    Electronics:
    Various electronic modules (BCM, ABS module, LCM) can fail, often requiring dealer programming or specialized diagnostic tools.
    Ignition Coils:
    Coil-on-plug ignition coils can fail, leading to misfires.
    ABS/Dsc Sensors:
    Wheel speed sensors can fail, triggering ABS and DSC warning lights.
    📚 Vehicle History
    Brand Heritage
    Heritage:
    Land Rover has a long history of producing capable off-road vehicles, starting with the original Land Rover Series I in 1948.
    Model Evolution
    Generation:
    This is the first generation of the L322 Range Rover, marking a significant departure with its BMW-derived platform and powertrain, moving towards a more integrated luxury and on-road comfort focus while retaining off-road prowess.
    Production
    Production Period:
    2002-2012 (L322 generation)
    Manufacturing Location:
    Solihull, West Midlands, England
    🏆 Awards & Recognition
    Recognitions
    Off Road Awards:
    Consistently recognized for its off-road capabilities and luxury SUV segment leadership by automotive publications.
    Ratings
    Consumer Reports Rating:
    Consumer Reports often rated this generation's reliability as 'below average' due to complex electronics and certain known issues, but praised its comfort and capability.
    Certifications
    Emissions Compliance:
    Meets EPA and CARB emissions standards for its model year.
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