The Mazda RX-7 (FD3S chassis), model year 2002, stands as a celebrated icon in the sports car landscape. Renowned for its distinctive, aerodynamic design and the unique performance of its twin-rotor, turbocharged 13B-REW rotary engine, this vehicle embodies Mazda's commitment to driving pleasure and engineering innovation. Its lightweight construction and balanced handling, a hallmark of the 'Jinba Ittai' philosophy, positioned it as a formidable competitor against premium sports cars of its era, earning it acclaim such as inclusion on Car and Driver's '10Best' list. This comprehensive factory service manual provides detailed information essential for the maintenance and repair of the 2002 Mazda RX-7. It covers all major systems, including the rotary engine and its twin-turbo setup, drivetrain, suspension, steering, braking, and electrical systems, as well as body and chassis components. The manual includes routine maintenance procedures, in-depth repair instructions, and diagnostic strategies with troubleshooting guides, offering expert-level detail for owners and technicians to ensure optimal performance and longevity of this exceptional vehicle. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 2002 Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Market Position: The Mazda RX-7 (FD3S) of the 2002 model year represents the pinnacle of Mazda's rotary sports car lineage, a highly sought-after icon in the enthusiast community known for its distinctive styling, lightweight chassis, and high-revving twin-rotor engine. Competitive Analysis Competitive Set: Competed against other premium sports cars of its era such as the Porsche 911, Nissan 300ZX, Toyota Supra, and Mitsubishi 3000GT. Key Features Design Philosophy: Emphasized lightweight construction, balanced handling, and aerodynamic efficiency, embodying Mazda's 'Jinba Ittai' (horse and rider as one) driving philosophy. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair information for the 2002 Mazda RX-7 (FD3S chassis). Page Count Page Count: Estimated 1500+ pages (typical for a full factory service manual). Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (13B-REW), twin-turbocharging system, lubrication, cooling, fuel delivery, ignition, emissions control. Drivetrain Systems: Transmission (R154 or equivalent), clutch, driveshaft, differential, axles. Suspension Steering: Front and rear suspension (double wishbone), steering system, power steering. Braking System: Front and rear disc brakes, ABS, brake system bleeding, component replacement. Electrical Systems: Wiring diagrams, ECU, sensors, actuators, lighting, charging system, starting system, body electricals. Body Chassis: Body construction, exterior panels, interior trim, glass, door mechanisms, bumpers. Procedures Included Maintenance Procedures: Routine maintenance (oil changes, filter replacements), fluid checks and changes, spark plug replacement, belt inspection and replacement. Repair Procedures: Engine overhaul, turbocharger repair/replacement, transmission rebuild, brake caliper overhaul, suspension component replacement, electrical component diagnostics and replacement. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnosis, component testing procedures. Technical Depth Depth: Expert-level detail suitable for professional technicians, including detailed specifications, torque values, clearances, and diagnostic strategies. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text (OCR layer included). Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Configuration: 654cc x 2 (Periphery Port) Twin-Rotor, Turbocharged Engine Code: 13B-REW Performance Horsepower: 280 PS (276 hp; 206 kW) at 6500 rpm (Japan Spec) Torque: 314 Nm (232 lb-ft) at 5000 rpm (Japan Spec) Redline: 8,000 RPM Fuel System Fuel Type: Unleaded Gasoline (Premium Unleaded Recommended) Injection System: Sequential Electronic Fuel Injection (EFI) Turbocharging: Sequential twin-turbo system (Series 1: one small turbo for low RPM, Series 2: dual sequential turbochargers). Lubrication Oil Type Spec: API SG or higher, SAE 10W-30 recommended (refer to manual for specific approvals). Oil Capacity: Approx. 4.5 liters (4.8 US quarts) with filter change. Cooling Coolant Type: Ethylene glycol-based coolant, Mazda FL22 or equivalent (50/50 mix with distilled water). Coolant Capacity: Approx. 7.5 liters (7.9 US quarts). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Mazda R154 or equivalent for some markets/specifications). Optional Transmission Type: 4-speed Automatic Transmission (less common, mainly for specific markets). Features Clutch Type: Hydraulically operated, multi-plate clutch (typical for rotary engines). Transmission Fluid: Refer to manual for specific fluid type and capacity (e.g., Dexron III or equivalent for automatic, manual transmission fluid for manual). 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Wheelbase: 2505 mm (98.6 in) Front Track: 1475 mm (58.1 in) Rear Track: 1480 mm (58.3 in) Weights Curb Weight: Approx. 1310 kg (2888 lbs) for manual transmission. Gross Weight: Refer to vehicle placard. Cargo Cargo Volume: Limited, primarily rear storage behind seats. 🛡️ Safety Features Ratings NHTSA Rating: Not directly comparable to modern standards; primarily tested by individual markets. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional Traction Control System (TCS). Passive Features...