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APRILIA ATLANTIC 500 Workshop Repair Manual All 2002 ONWARDS ModelS COVERED

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Variant: All models covered from 2002 onwards 👋 Introduction Market Position Segment: Premium/performance maxi-scooter segment. Target Audience: Commuters seeking comfort and performance, touring riders, and enthusiasts looking for a capable urban and light touring machine. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Gilera Nexus 500, Honda Silver Wing 400/600 Key Features Engine Size: Class-leading 500cc engine for its time, offering strong performance. Handling: Sporty handling characteristics for a maxi-scooter, often praised for its chassis dynamics. Comfort: Designed for comfortable long-distance riding with good wind protection and ergonomic seating. Braking Performance: Typically equipped with robust braking systems, often featuring dual front discs and ABS availability on later models. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Market Applicability: Global markets Page Count Estimated Pages: Refer to specific manual download for exact count, typically 300-600+ pages for this class of scooter. Manual Type Manual Type: Workshop Service Repair Manual Language Language: Likely English, though multi-language versions may exist depending on origin. Format Format: Instant Download (Digital PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, clutch, final drive Chassis: Frame, suspension (front fork, rear shock absorber), steering Braking System: Front and rear brakes (hydraulic, disc), brake lines, master cylinders, calipers Electrical System: Ignition system, lighting, charging system (alternator/stator, regulator/rectifier), battery, starter motor, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel injection system (EFI), throttle body, sensors Cooling System: Radiator, coolant hoses, fan, thermostat Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Bodywork And Trim: Fairings, seat, body panels, storage compartments Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug service, chain/belt adjustment, lubrication points Troubleshooting: Diagnostic procedures, fault finding, common issues and solutions Major Repairs: Engine disassembly and reassembly, transmission overhauls, suspension component replacement Electrical Diagnostics: Component testing, wiring continuity checks, sensor calibration Component Replacement: Detailed instructions for replacing all major and minor components Wiring Diagrams: Complete electrical schematics for various systems Technical Depth Depth: In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Level: Advanced diagnostics including sensor data interpretation and fault code lookup (where applicable). Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds, including specifications. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Typically text-searchable PDF for easy navigation and keyword lookup. Print Quality Print Quality: Designed for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: Approximately 460cc Bore X Stroke: Typically around 92mm x 69mm (exact figures may vary slightly by year). Compression Ratio: Around 10.5:1 (subject to variation). Performance Horsepower: Approximately 33-35 HP (24.6-26.1 kW) at around 7,000 RPM. Torque: Approximately 37-39 Nm (27-29 lb-ft) at around 5,500 RPM. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with a specific throttle body size (e.g., 38mm or similar). Fuel Type: Unleaded gasoline (Octane rating typically 95 RON). Ignition Type: Electronic ignition, CDI (Capacitor Discharge Ignition) or similar ECU controlled. Lubrication Oil Type: Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 is common. Consult manual for exact specification. Oil Capacity: Approximately 1.6 - 1.8 Liters (including oil filter change). Refer to manual for precise capacity. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel via automatic clutch and gearbox. Features Clutch Type: Automatic centrifugal clutch Transmission Fluid: Specialized CVT fluid or specific scooter transmission oil. Refer to manual for precise specifications and change intervals. 📐 Dimensions Exterior Length: Varies slightly by year, typically around 2150-2200 mm. Width: Varies, approx. 780-800 mm. Height: Varies, approx. 1350-1400 mm (to top of windshield). Weights Dry Weight: Around 190-200 kg. Wet Weight: Approaching 205-215 kg (with all fluids). Maximum Load: Typically 180-200 kg rider and passenger plus cargo. Refer to manual for exact limit. Cargo Storage: Under-seat storage compartment capable of holding at least one full-face helmet, often two smaller helmets. 🛡️ Safety Features Ratings ABS: Anti-lock Braking System (ABS) available as an option on certain model years/trims. Active Features Braking System Design: Dual front hydraulic disc brakes and single rear hydraulic disc brake for strong stopping power. Lighting: Halogen headlights, LED taillights and indicators on later models. Passive Features Frame Construction: Robust steel frame providing stability and rigidity. Wind Protection: Integrated fairing and adjustable windshield for rider comfort and protection from elements. 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, coolant temperature, and warning lights. Driver Assistance ABS System: Optional ABS system on many models, enhancing braking safety. Connectivity Power Socket: Some models may feature a 12V power outlet for charging devices. 🔧 Maintenance Service Intervals Engine...
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APRILIA ATLANTIC 500 Workshop Repair Manual All 2002 ONWARDS ModelS COVERED
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Model Variant:
All models covered from 2002 onwards
👋 Introduction
Market Position
Segment:
Premium/performance maxi-scooter segment.
Target Audience:
Commuters seeking comfort and performance, touring riders, and enthusiasts looking for a capable urban and light touring machine.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha Majesty 400, Gilera Nexus 500, Honda Silver Wing 400/600
Key Features
Engine Size:
Class-leading 500cc engine for its time, offering strong performance.
Handling:
Sporty handling characteristics for a maxi-scooter, often praised for its chassis dynamics.
Comfort:
Designed for comfortable long-distance riding with good wind protection and ergonomic seating.
Braking Performance:
Typically equipped with robust braking systems, often featuring dual front discs and ABS availability on later models.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair
Market Applicability:
Global markets
Page Count
Estimated Pages:
Refer to specific manual download for exact count, typically 300-600+ pages for this class of scooter.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
Likely English, though multi-language versions may exist depending on origin.
Format
Format:
Instant Download (Digital PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, clutch, final drive
Chassis:
Frame, suspension (front fork, rear shock absorber), steering
Braking System:
Front and rear brakes (hydraulic, disc), brake lines, master cylinders, calipers
Electrical System:
Ignition system, lighting, charging system (alternator/stator, regulator/rectifier), battery, starter motor, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injection system (EFI), throttle body, sensors
Cooling System:
Radiator, coolant hoses, fan, thermostat
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable)
Bodywork And Trim:
Fairings, seat, body panels, storage compartments
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug service, chain/belt adjustment, lubrication points
Troubleshooting:
Diagnostic procedures, fault finding, common issues and solutions
Major Repairs:
Engine disassembly and reassembly, transmission overhauls, suspension component replacement
Electrical Diagnostics:
Component testing, wiring continuity checks, sensor calibration
Component Replacement:
Detailed instructions for replacing all major and minor components
Wiring Diagrams:
Complete electrical schematics for various systems
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Level:
Advanced diagnostics including sensor data interpretation and fault code lookup (where applicable).
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds, including specifications.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Typically text-searchable PDF for easy navigation and keyword lookup.
Print Quality
Print Quality:
Designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, DOHC
Displacement:
Approximately 460cc
Bore X Stroke:
Typically around 92mm x 69mm (exact figures may vary slightly by year).
Compression Ratio:
Around 10.5:1 (subject to variation).
Performance
Horsepower:
Approximately 33-35 HP (24.6-26.1 kW) at around 7,000 RPM.
Torque:
Approximately 37-39 Nm (27-29 lb-ft) at around 5,500 RPM.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with a specific throttle body size (e.g., 38mm or similar).
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON).
Ignition Type:
Electronic ignition, CDI (Capacitor Discharge Ignition) or similar ECU controlled.
Lubrication
Oil Type:
Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 is common. Consult manual for exact specification.
Oil Capacity:
Approximately 1.6 - 1.8 Liters (including oil filter change). Refer to manual for precise capacity.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel via automatic clutch and gearbox.
Features
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid:
Specialized CVT fluid or specific scooter transmission oil. Refer to manual for precise specifications and change intervals.
📐 Dimensions
Exterior
Length:
Varies slightly by year, typically around 2150-2200 mm.
Width:
Varies, approx. 780-800 mm.
Height:
Varies, approx. 1350-1400 mm (to top of windshield).
Weights
Dry Weight:
Around 190-200 kg.
Wet Weight:
Approaching 205-215 kg (with all fluids).
Maximum Load:
Typically 180-200 kg rider and passenger plus cargo. Refer to manual for exact limit.
Cargo
Storage:
Under-seat storage compartment capable of holding at least one full-face helmet, often two smaller helmets.
🛡️ Safety Features
Ratings
ABS:
Anti-lock Braking System (ABS) available as an option on certain model years/trims.
Active Features
Braking System Design:
Dual front hydraulic disc brakes and single rear hydraulic disc brake for strong stopping power.
Lighting:
Halogen headlights, LED taillights and indicators on later models.
Passive Features
Frame Construction:
Robust steel frame providing stability and rigidity.
Wind Protection:
Integrated fairing and adjustable windshield for rider comfort and protection from elements.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, coolant temperature, and warning lights.
Driver Assistance
ABS System:
Optional ABS system on many models, enhancing braking safety.
Connectivity
Power Socket:
Some models may feature a 12V power outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 4,000-6,000 km or annually. Refer to manual for exact mileage and time.
Oil Filter Replacement:
At every oil change, or as specified by the manufacturer.
Air Filter Cleaning Replacement:
Check/clean every 4,000-6,000 km, replace as needed or at 12,000-18,000 km.
Spark Plug Replacement:
Typically every 10,000-16,000 km, depending on spark plug type.
Coolant Replacement:
Every 2 years or as specified in the manual. Use a high-quality ethylene glycol-based coolant.
Cvt Belt Inspection Replacement:
Inspect belt wear and tension every 8,000-12,000 km, replace typically between 18,000-24,000 km or as per wear indicators.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 (API SG/SH/SJ/SL or JASO MA/MA2). Refer to manual for precise specification and API/JASO rating.
Coolant:
Ethylene glycol based, 50/50 mix with distilled water. Use a reputable brand like Motorex, Castrol, or similar. Refer to manual for specific OEM approval.
Brake Fluid:
DOT 4 high-performance hydraulic brake fluid. Replace every 2 years to prevent moisture absorption.
Known Issues
Voltage Regulator Failure:
Early models could experience voltage regulator issues leading to battery charging problems. Upgraded components may be available.
Fuel Pump Reliability:
Some reports of early fuel pump failures; regular fuel filter maintenance is crucial.
Cvt Belt Wear:
Aggressive riding or improper maintenance can accelerate CVT belt wear. Regular inspection is key.
Stator Coil Failure:
Less common, but stator coil failure can lead to no charging output.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer renowned for its performance motorcycles and scooters.
Model Evolution
Introduction Year:
The Atlantic 500 platform was introduced around 2001/2002.
Updates:
Key updates over the years included refinements to the engine management, suspension, braking systems, and cosmetic styling. Later models may feature improved instrumentation and lighting.
Production
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
European Awards:
Aprilia models have historically received recognition in European markets for their engineering and performance.
Ratings
User Reviews:
Generally positive user reviews highlight performance, comfort, and handling, with occasional remarks on electrical reliability in early models.
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