🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Code: XUD11BTE or derived variants (HDI specific) Generation Generation: First Generation (Type 806) Codes Chassis Code: Type 806 👋 Introduction Market Position Market Segment: Large MPV (Multi-Purpose Vehicle) Competitive Analysis Competitors: Renault Espace, Citroën Evasion, Fiat Ulysse, Lancia Zeta, Ford Galaxy. Key Features Vehicle Type: Versatile family vehicle offering spacious interior and flexible seating configurations. Target Audience: Families and individuals requiring ample passenger and cargo space. 📋 Manual Details Coverage Areas Engine: 2.0 HDI (with Particle Filter) Transmission: Manual and Automatic (likely covered) Electrical System: Comprehensive wiring diagrams and troubleshooting Chassis: Suspension, steering, brakes, body Page Count Page Count: Estimated 1000+ pages (typical for comprehensive SRM) Manual Type Manual Type: Service and Repair Manual (SRM) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component testing, timing belt replacement, cylinder head procedures, piston and connecting rod service, crankshaft and bearing service. Fuel System: Common Rail Diesel Injection (CRDi) system diagnostics, injector testing and replacement, high-pressure fuel pump service, fuel filter replacement, particle filter system operation and diagnostics. Cooling System: Radiator, thermostat, water pump, coolant types, bleeding procedures, fan control diagnostics. Exhaust System: Exhaust manifold, catalytic converter, muffler, diesel particulate filter (DPF) regeneration and troubleshooting. Ignition System: Glow plug system diagnostics and replacement. Transmission Mechanical: Manual transmission: clutch operation, gearbox overhaul, shift mechanism. Automatic transmission: torque converter, planetary gearsets, valve body diagnostics, fluid service. Drivetrain: Front-wheel drive system, CV joints, driveshafts, differential. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, wheel alignment. Brakes: Front and rear disc brakes, brake calipers, pads, rotors, brake fluid specifications, hydraulic system bleeding, ABS system diagnostics. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass replacement, corrosion protection. Electrical System Components: Battery, alternator, starter motor, lighting system, wipers, horn, power windows, central locking, dashboard instruments, fuses, relays. Climate Control: HVAC system, air conditioning system diagnostics and service, heater core, evaporator, refrigerant. Safety Systems: Airbag system diagnostics, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, coolant checks, brake fluid checks, tire rotation and pressure checks. Troubleshooting: Systematic diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting guides. Repair And Rebuild: Step-by-step instructions for component replacement and overhaul, including engine, transmission, suspension, and brake systems. Diagnostics: Procedures for using diagnostic tools, interpreting sensor data, and pinpointing faults. Wiring Diagrams: Detailed electrical schematics for all vehicle systems, including power distribution, component connections, and circuit tracing. Technical Specifications: Torque values for fasteners, fluid capacities, pressures, clearances, and other critical measurements. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable (High Resolution for clarity) Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) Interactivity Zoom Functionality: YES (Zoom IN/OUT for detailed diagrams) Searchability Text Searchability: Likely Searchable (common for PDF manuals) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Diesel with Turbocharger and Intercooler (Common Rail Direct Injection) Engine Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm (Typical for DW10TD variants) Compression Ratio: 18.0:1 (Typical) Power Output: Approximately 109 PS (80 kW) @ 4000 rpm Torque Output: Approximately 270 Nm (199 lb-ft) @ 1750 rpm Fuel Type: Diesel Fuel System Injection System: Bosch Common Rail Direct Injection (CRDi) Particle Filter: Integrated Diesel Particulate Filter (DPF) system for emissions control. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (AL4 or similar) Features Manual Gear Ratios: Specific gear ratios will be detailed in the manual. Automatic Transmission Features: Tiptronic functionality likely available on automatic variants. 📐 Dimensions Exterior Length: Approximately 4600 mm Width: Approximately 1830 mm Height: Approximately 1750 mm Weights Curb Weight: Approximately 1700 - 1850 kg (depending on configuration) Gross Vehicle Weight: Approximately 2400 - 2500 kg 🛡️ Safety Features Ratings Euro Ncap Score: Likely 4-star in frontal impact (typical for the era and segment) Active Features ABS: Anti-lock Braking System (Standard) Esp: Electronic Stability Program (Optional or standard on higher trims) Passive Features Airbags: Frontal airbags, side airbags, curtain airbags (depending on trim level). Seatbelts: Pre-tensioned seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with speaker system. Potential for aftermarket upgrades. Driver Assistance Cruise Control: Available on some higher trim levels. Connectivity Electrical Connectors: Standard automotive electrical connectors for diagnostics and accessory fitting. 🔧 Maintenance Service Intervals Engine Oil And Filter: Typically every 10,000 - 15,000 miles or 12 months, whichever comes first (refer to manual for exact intervals). Air Filter: Every 20,000 - 30,000...
Renault Espace, Citroën Evasion, Fiat Ulysse, Lancia Zeta, Ford Galaxy.
Key Features
Vehicle Type:
Versatile family vehicle offering spacious interior and flexible seating configurations.
Target Audience:
Families and individuals requiring ample passenger and cargo space.
📋 Manual Details
Coverage Areas
Engine:
2.0 HDI (with Particle Filter)
Transmission:
Manual and Automatic (likely covered)
Electrical System:
Comprehensive wiring diagrams and troubleshooting
Chassis:
Suspension, steering, brakes, body
Page Count
Page Count:
Estimated 1000+ pages (typical for comprehensive SRM)
Manual Type
Manual Type:
Service and Repair Manual (SRM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component testing, timing belt replacement, cylinder head procedures, piston and connecting rod service, crankshaft and bearing service.
Fuel System:
Common Rail Diesel Injection (CRDi) system diagnostics, injector testing and replacement, high-pressure fuel pump service, fuel filter replacement, particle filter system operation and diagnostics.
Cooling System:
Radiator, thermostat, water pump, coolant types, bleeding procedures, fan control diagnostics.
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, wheel alignment.
Brakes:
Front and rear disc brakes, brake calipers, pads, rotors, brake fluid specifications, hydraulic system bleeding, ABS system diagnostics.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, corrosion protection.
Electrical System Components:
Battery, alternator, starter motor, lighting system, wipers, horn, power windows, central locking, dashboard instruments, fuses, relays.
Climate Control:
HVAC system, air conditioning system diagnostics and service, heater core, evaporator, refrigerant.
Safety Systems:
Airbag system diagnostics, seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, coolant checks, brake fluid checks, tire rotation and pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting guides.
Repair And Rebuild:
Step-by-step instructions for component replacement and overhaul, including engine, transmission, suspension, and brake systems.
Diagnostics:
Procedures for using diagnostic tools, interpreting sensor data, and pinpointing faults.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, including power distribution, component connections, and circuit tracing.
Technical Specifications:
Torque values for fasteners, fluid capacities, pressures, clearances, and other critical measurements.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable (High Resolution for clarity)
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
Interactivity
Zoom Functionality:
YES (Zoom IN/OUT for detailed diagrams)
Searchability
Text Searchability:
Likely Searchable (common for PDF manuals)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Diesel with Turbocharger and Intercooler (Common Rail Direct Injection)
Engine Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm (Typical for DW10TD variants)
Compression Ratio:
18.0:1 (Typical)
Power Output:
Approximately 109 PS (80 kW) @ 4000 rpm
Torque Output:
Approximately 270 Nm (199 lb-ft) @ 1750 rpm
Fuel Type:
Diesel
Fuel System
Injection System:
Bosch Common Rail Direct Injection (CRDi)
Particle Filter:
Integrated Diesel Particulate Filter (DPF) system for emissions control.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (AL4 or similar)
Features
Manual Gear Ratios:
Specific gear ratios will be detailed in the manual.
Automatic Transmission Features:
Tiptronic functionality likely available on automatic variants.
📐 Dimensions
Exterior
Length:
Approximately 4600 mm
Width:
Approximately 1830 mm
Height:
Approximately 1750 mm
Weights
Curb Weight:
Approximately 1700 - 1850 kg (depending on configuration)
Gross Vehicle Weight:
Approximately 2400 - 2500 kg
🛡️ Safety Features
Ratings
Euro Ncap Score:
Likely 4-star in frontal impact (typical for the era and segment)
Active Features
ABS:
Anti-lock Braking System (Standard)
Esp:
Electronic Stability Program (Optional or standard on higher trims)
Passive Features
Airbags:
Frontal airbags, side airbags, curtain airbags (depending on trim level).
Seatbelts:
Pre-tensioned seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with speaker system. Potential for aftermarket upgrades.
Driver Assistance
Cruise Control:
Available on some higher trim levels.
Connectivity
Electrical Connectors:
Standard automotive electrical connectors for diagnostics and accessory fitting.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically every 10,000 - 15,000 miles or 12 months, whichever comes first (refer to manual for exact intervals).
Air Filter:
Every 20,000 - 30,000 miles or as needed based on conditions.
Fuel Filter:
Typically every 30,000 - 40,000 miles.
Timing Belt:
Crucial: Usually around 75,000 - 100,000 miles or 5-7 years. Failure is catastrophic. Manual will provide exact interval and procedure.
Fluid Specifications
Engine Oil:
API CF/CG-4 or ACEA B3/B4, SAE 5W-40 or 10W-40 (refer to manual for precise viscosity and specifications).
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for Peugeot specific additive requirements.
Brake Fluid:
DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 80W-90.
Transmission Fluid Automatic:
Specific ATF type (e.g., LT 71141 for AL4). Consult manual for precise specification.
Known Issues
Diesel Particulate Filter:
DPF clogging, especially with short journeys and inadequate regeneration cycles. Manual will detail regeneration procedures and cleaning/replacement.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration.
Turbocharger:
Potential issues with turbocharger seals or wastegate due to age and mileage.
Egr Valve:
EGR valve can become clogged with carbon deposits, leading to performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot is a long-standing French automobile manufacturer with a history dating back to 1810, known for innovation and quality.
Model Evolution
Platform:
Shared platform with Fiat Ulysse, Lancia Zeta, and Citroën Evasion (SECAP platform).
Design Philosophy:
Designed as a versatile and spacious MPV to cater to growing family needs.
Production
Production Years:
1994 - 2002 (This manual covers the 2002 model year, likely near the end of the first generation's run).
Manufacturing Location:
Primarily manufactured in Italy (Sevel Sud plant).
🏆 Awards & Recognition
Recognitions
Segment Awards:
While the 806 itself may not have specific individual awards widely publicized, the platform it shared was recognized for its versatility and practicality within the MPV segment during its production run.