🏷️ Basic Information Identification Make: Polaris Model: Magnum 325 Model Year: 2002 Vin Prefix: N/A (ATV specific codes apply) Chassis Code: Magnum 325 4X4 A02CD32AA, Magnum 325 4X4 A02CD32AB, Magnum 325 4X4 HDS A02CD32FB, Magnum 325 4X4 Freedom A02CD32AC Atv Type: All-Terrain Vehicle (ATV) Engine Displacement Cc: 325 Drivetrain: 4x4 👋 Introduction Market Position Target User: Home mechanics, DIY enthusiasts, ATV owners seeking to perform maintenance and repairs. Competitive Analysis Value Proposition: Provides essential part identification for cost-effective home maintenance and repair, extending ATV lifespan. Key Features Visual Aid: Includes exploded diagrams for clear visualization of component relationships and assembly. Part Number Reference: Essential for ordering correct replacement parts. 📋 Manual Details Coverage Areas Manual Title: 2002 Polaris Magnum 325 Parts Manual Covered Models: Polaris Magnum 325 4X4 (A02CD32AA), Polaris Magnum 325 4X4 (A02CD32AB), Polaris Magnum 325 4X4 HDS (A02CD32FB), Polaris Magnum 325 4X4 Freedom (A02CD32AC) Page Count Number Of Pages: 62 Manual Type Type: Parts Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Components: Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor Drivetrain Components: Front Drive, Front Tightener, CV Joint – BTB, Rear Wheel Drive, Gearcase/Brake and Chain Cover Mounting, Gearcase, Drive Clutch, Driven Clutch, Clutch Cover Chassis And Body: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Handlebar and Headlight Pod, A-Arm/Strut Mounting Suspension And Steering: Front Strut, Center Tightener, Swing Arm/Shock Mounting, Steering Post Braking System: Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line Electrical System: Electrical/Taillight, Magneto, Starting Motor Controls: Controls -- Throttle ASM./Cable, Gear Selector Miscellaneous: Decals, Tool Kit Procedures Included Repair Assistance: Part identification for repair, assembly guidance via exploded diagrams Maintenance Support: Component identification for routine maintenance Technical Depth Depth: Detailed parts breakdown, part numbers for all components, exploded views for assembly reference. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Print Capability: Printable; allows users to print specific pages or sections. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Searchability Text Search: Typically searchable if the PDF is text-based, allowing for quick part number or component name lookup. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (expected for this era and displacement) Bore X Stroke: Specific figures typically found within the manual's specifications section, but around 83 mm x 61.5 mm is common for Polaris 325cc. Cooling System: Liquid-cooled (typically with radiator and fan) Ignition System: CDI (Capacitor Discharge Ignition) Performance Horsepower: Approximately 20-25 HP (estimated based on displacement and typical ATV performance of the era) Torque: Specific figures not provided in product description, but contributes to low-end pulling power. Fuel System Fuel Delivery: Carburetor (specific model like Mikuni VM34 or similar) Fuel Type: Unleaded gasoline (typically 87 octane) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Gear Reduction: Integrated into the CVT and final drive system. Drive Engagement: Automatic belt-driven clutch system. 📐 Dimensions Exterior Wheelbase: Specific figures not provided, but typically around 50-52 inches for this class. Weights Dry Weight: Approximately 540-570 lbs (depending on specific configuration) 🛡️ Safety Features Ratings Atv Safety Guidelines: Adherence to manufacturer-provided safety instructions, use of protective gear (helmet, goggles, etc.) is paramount. Active Features Braking System Type: Hydraulic disc brakes (front and rear, or drum brakes on some models/axles). Passive Features Rollover Protection: None (inherent risk in ATV operation, requiring rider caution) 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge), no advanced infotainment systems. Driver Assistance Features: None (ATV operation relies on rider skill and awareness). Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6 months, but the specific manual would provide precise recommendations. Air Filter Cleaning: Frequent cleaning/replacement recommended, especially in dusty conditions. Spark Plug Replacement: Recommended every 6-12 months or based on performance. Fluid Specifications Engine Oil Type: SAE 20W-50 (typically for air-cooled engines, but liquid-cooled may vary; manual confirmation required). Engine Oil Capacity: Around 1.5 - 2 quarts (specific to the engine, manual required). Coolant Type: Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water). Transmission Gearcase Oil Type: Specific gear oil for the gearcase (manual required, often SAE 80W-90 or similar). Known Issues Common Wear Items: Drive belts, CV joint boots, ball joints, tie rod ends, wheel bearings, brake pads. Troubleshooting Aid Diagnostic Support: While not a diagnostic manual, it aids in identifying the correct replacement parts for troubleshooting. 📚 Vehicle History Brand Heritage Manufacturer: Polaris is a long-standing American manufacturer known for its powersports vehicles, including ATVs, snowmobiles, and motorcycles. Model Evolution Magnum Line: The Magnum line was Polaris's flagship utility ATV for many years, emphasizing power and versatility. The 325cc model was a...