🏷️ Basic Information Identification Make: Suzuki Model: Aerio Year: 2002 Generation Generation: First Generation (RB) Codes Chassis Code: RB 👋 Introduction Market Position Market Position: Entry-level compact sedan and hatchback, competing in a segment with vehicles like the Honda Civic, Toyota Corolla, and Ford Focus. Competitive Analysis Competitive Analysis: The Aerio offered a distinctive styling and a focus on practicality and value, often positioning itself as a more engaging alternative to some of its more conservative rivals. Its availability in sedan and wagon forms broadened its appeal. Key Features Key Features: Unique exterior styling, available All-Wheel Drive (AWD), spacious interior for its class, focus on fuel efficiency and affordability. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Specifications Page Count Page Count: Not specified (online software, year-long access) Manual Type Manual Type: Service and Repair Manual (Software) Language Language: English Format Format: Online Software (Web Browser Accessible) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Management (ECU), Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (FWD & AWD), Suspension (Front & Rear), Steering System, Brake System (ABS), Electrical System (Charging, Starting, Lighting, Accessories), Climate Control (HVAC), Body & Chassis, Diagnostic Trouble Codes (DTCs) Procedures Included Procedures Included: Routine Maintenance, Scheduled Service, Component Inspection, Diagnosis and Testing, Removal and Installation, Overhaul Procedures, Electrical Troubleshooting, Wiring Harness Repair, Air Conditioning Service, Brake System Bleeding and Repair, Suspension Component Replacement, Engine Tuning, Drivetrain Component Service Technical Depth Technical Depth: Comprehensive (Factory-Derived OE Data), including detailed step-by-step repair instructions, diagnostic flowcharts, technical specifications, torque values, and wiring diagrams. 📊 Manual Specifications File Format File Format: Proprietary Web-Based Software Print Quality Print Quality: N/A (Digital Access) Binding Type Binding Type: N/A (Digital Access) Paper Type Paper Type: N/A (Digital Access) ⚙️ Engine Specifications Primary Engine Primary Engine: 2.0L DOHC 16-Valve Inline-4 (M16A) Performance Horsepower: 145 hp @ 6000 rpm Torque: 130 lb-ft @ 4000 rpm Fuel System Fuel System: Multi-Point Fuel Injection (MPI) Engine Codes Engine Codes: M16A Displacement Displacement: 1995 cc Block Material Block Material: Aluminum Alloy Head Material Head Material: Aluminum Alloy Bore X Stroke Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio Compression Ratio: 9.8:1 🔧 Transmission Standard Transmission Standard: 5-Speed Manual Optional Transmission Optional: 4-Speed Automatic Features Transmission Features: Available with Front-Wheel Drive (FWD) or Full-Time All-Wheel Drive (AWD). Fluid Type Manual Fluid Type Manual: API GL-4 SAE 75W-90 (or equivalent) Fluid Type Automatic Fluid Type Automatic: Suzuki ATF Type 3314 or equivalent Dexron III/Mercon 📐 Dimensions Exterior Length: Sedan: 174.8 in (4440 mm); Wagon: 175.4 in (4455 mm) Width: 67.5 in (1715 mm) Height: Sedan: 56.1 in (1425 mm); Wagon: 57.7 in (1465 mm) Wheelbase: 103.0 in (2615 mm) Weights Curb Weight: Approx. 2700-3000 lbs (1225-1360 kg), varies by trim and drivetrain Cargo Cargo Volume Wagon: Approx. 29.7 cu ft (behind rear seats) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4/5 stars (driver/passenger) NHTSA Side Crash Rating: 4/5 stars (front/rear passenger) Active Features Active Features: Optional ABS (Anti-lock Braking System), Electronic Brake-force Distribution (EBD) Passive Features Passive Features: Front airbags, available side-impact airbags, front seatbelt pretensioners, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with CD player, optional premium audio system. Driver Assistance Driver Assistance Features: Limited for the era; primarily focused on passive safety features. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist. Connectivity Connectivity Features: Standard power outlets for accessories. No Bluetooth or USB connectivity in this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics). Engine Coolant Interval: Initial flush and refill at 60,000 miles, then every 30,000 miles thereafter (or consult manual). Spark Plug Replacement: Refer to manual; typically around 60,000-100,000 miles depending on plug type. Fluid Specifications Engine Oil Specification: SAE 5W-30 (API Service Category SL or higher) Engine Oil Capacity: 4.1 US quarts (3.9 liters) with filter change Brake Fluid Specification: DOT 3 Power Steering Fluid Specification: ATF Dexron II or III compatible Known Issues Known Issues: Potential for catalytic converter failure, occasional issues with ignition coils, possible HVAC blower motor resistor failure, minor oil leaks from valve cover gasket. Filter Part Numbers Oil Filter Part Number Example: WIX 57060, Fram PH7317 (Always verify with specific vehicle VIN) Air Filter Part Number Example: WIX 49352, Fram CA8400 (Always verify with specific vehicle VIN) 📚 Vehicle History Brand Heritage Brand Heritage: Suzuki has a long history in automotive manufacturing, known for its compact and fuel-efficient vehicles, as well as its prowess in motorcycles and off-road vehicles. Model Evolution Model Evolution: The Suzuki Aerio was introduced for the 2002 model year as a replacement for the...