🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, Mazda Protege owners Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Value Proposition: Provides comprehensive, factory-authorized repair and maintenance information for the 2002 Mazda Protege, enabling confident DIY repairs and optimized vehicle upkeep. Original Source: Factory Service Manual, ensuring accuracy and completeness 📋 Manual Details Coverage Areas Manual Type: Factory Service/Repair/Workshop Manual Language: English Format: Digital Download (Implied PDF) 📖 Manual Coverage Systems Covered Engine Service: Engine overhaul, diagnostics, lubrication, cooling system, fuel system, exhaust system, ignition system, emission control systems Transmission Service: Manual and Automatic Transmission repair, clutch, torque converter, diagnosis, fluid specifications Drivetrain Service: Front-wheel drive system, axles, CV joints, differentials Suspension Service: Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications Steering Service: Power steering system, steering rack, tie rods, steering column Brake Service: Front and rear brakes, hydraulic system, ABS, parking brake, brake pad and rotor replacement, bleeding procedures Electrical System Service: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, body control module (BCM), power distribution HVAC Service: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling, blower motor, climate control unit Body And Interior Service: Exterior body panels, doors, hood, trunk, interior trim, seats, airbags (SRS), safety systems Chassis Service: Frame and chassis components, mounts, subframes Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement Diagnostic Procedures: Troubleshooting guides, symptom analysis, use of diagnostic tools, OBD-II fault codes interpretation Repair Procedures: Step-by-step instructions for component replacement and repair, including detailed torque specifications and assembly sequences Component Rebuilds: Instructions for overhauling major components like engines and transmissions Adjustment Procedures: Wheel alignment, clutch adjustment, brake adjustment (where applicable) Installation Procedures: Replacement of major components and accessories Technical Depth Depth Of Information: Comprehensive, covering basic maintenance to advanced diagnostics and full rebuilds Detail Level: Factory-level detail with diagrams, schematics, and specific data 📊 Manual Specifications File Format File Type: PDF (Portable Document Format - standard for digital manuals) Searchability: Likely text-searchable if it's a professionally scanned PDF, allowing quick access to information Print Quality Printability: Designed for printing, enabling users to have a physical copy for garage use Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (likely for most trims) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1991cc) Performance Horsepower: ~130 hp @ 5500 rpm (varies slightly by market and tune) Torque: ~135 lb-ft @ 4000 rpm (varies slightly by market and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on specific market/trim Emissions Control: Catalytic converter, EGR system, PCV system 🔧 Transmission Standard Type Standard: 5-Speed Manual Transmission Optional Type Optional: 4-Speed Automatic Transmission Features Clutch Type: Dry, single-plate (for manual transmission) Automatic Transmission Control: Electronically controlled 📐 Dimensions Exterior Length: ~169.1 inches (4295 mm) Width: ~67.7 inches (1720 mm) Height: ~55.7 inches (1415 mm) Wheelbase: ~102.8 inches (2610 mm) Weights Curb Weight: ~2700-2900 lbs (1225-1315 kg) depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Front Crash Test: Likely 4-star for driver and passenger (check specific government reports for precise data) IIHS Front Offset Crash Test: Likely acceptable or good (check specific IIHS reports for precise data) Active Features ABS: Available on higher trims or as an option Traction Control: Less common on this generation, but possible on certain trims Passive Features Airbags: Frontal airbags for driver and passenger, available side-impact airbags on some trims Seatbelts: Three-point seatbelts with pretensioners for front occupants Child Safety Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player and optional cassette tape. Speaker configurations varied by trim. Climate Control: Manual or optional automatic climate control systems. Driver Assistance Cruise Control: Available on most trims. Connectivity Power Windows: Standard on higher trims, optional on base models. Keyless Entry: Available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment. Spark Plug Replacement: Typically every 30,000-60,000 miles (48,000-96,000 km) for standard spark plugs, or longer for iridium/platinum plugs. Timing Belt Replacement: Critical: The FS-DE engine uses a timing belt. Replacement typically recommended every 60,000-100,000 miles (96,000-160,000 km) or 7-10 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil Type: API SG/SH/SJ or ILSAC GF-2 or higher. Viscosity typically 5W-30 or 5W-20, check manual...
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra
Key Features
Value Proposition:
Provides comprehensive, factory-authorized repair and maintenance information for the 2002 Mazda Protege, enabling confident DIY repairs and optimized vehicle upkeep.
Original Source:
Factory Service Manual, ensuring accuracy and completeness
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service/Repair/Workshop Manual
Language:
English
Format:
Digital Download (Implied PDF)
📖 Manual Coverage
Systems Covered
Engine Service:
Engine overhaul, diagnostics, lubrication, cooling system, fuel system, exhaust system, ignition system, emission control systems
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications
Steering Service:
Power steering system, steering rack, tie rods, steering column
Brake Service:
Front and rear brakes, hydraulic system, ABS, parking brake, brake pad and rotor replacement, bleeding procedures
Electrical System Service:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, body control module (BCM), power distribution
HVAC Service:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling, blower motor, climate control unit
Body And Interior Service:
Exterior body panels, doors, hood, trunk, interior trim, seats, airbags (SRS), safety systems
Comprehensive, covering basic maintenance to advanced diagnostics and full rebuilds
Detail Level:
Factory-level detail with diagrams, schematics, and specific data
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format - standard for digital manuals)
Searchability:
Likely text-searchable if it's a professionally scanned PDF, allowing quick access to information
Print Quality
Printability:
Designed for printing, enabling users to have a physical copy for garage use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE (likely for most trims)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1991cc)
Performance
Horsepower:
~130 hp @ 5500 rpm (varies slightly by market and tune)
Torque:
~135 lb-ft @ 4000 rpm (varies slightly by market and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on specific market/trim
Emissions Control:
Catalytic converter, EGR system, PCV system
🔧 Transmission
Standard
Type Standard:
5-Speed Manual Transmission
Optional
Type Optional:
4-Speed Automatic Transmission
Features
Clutch Type:
Dry, single-plate (for manual transmission)
Automatic Transmission Control:
Electronically controlled
📐 Dimensions
Exterior
Length:
~169.1 inches (4295 mm)
Width:
~67.7 inches (1720 mm)
Height:
~55.7 inches (1415 mm)
Wheelbase:
~102.8 inches (2610 mm)
Weights
Curb Weight:
~2700-2900 lbs (1225-1315 kg) depending on trim and transmission
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely 4-star for driver and passenger (check specific government reports for precise data)
IIHS Front Offset Crash Test:
Likely acceptable or good (check specific IIHS reports for precise data)
Active Features
ABS:
Available on higher trims or as an option
Traction Control:
Less common on this generation, but possible on certain trims
Passive Features
Airbags:
Frontal airbags for driver and passenger, available side-impact airbags on some trims
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
Child Safety Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player and optional cassette tape. Speaker configurations varied by trim.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Power Windows:
Standard on higher trims, optional on base models.
Keyless Entry:
Available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Typically every 30,000-60,000 miles (48,000-96,000 km) for standard spark plugs, or longer for iridium/platinum plugs.
Timing Belt Replacement:
Critical: The FS-DE engine uses a timing belt. Replacement typically recommended every 60,000-100,000 miles (96,000-160,000 km) or 7-10 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2 or higher. Viscosity typically 5W-30 or 5W-20, check manual for specific recommendations.
Engine Oil Capacity:
~4.2 US quarts (4.0 Liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze. Mazda recommends their own coolant or equivalent meeting specific standards. Typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 Gear Oil, viscosity 75W-90.
Transmission Fluid Automatic:
Mazda ATF M-III or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Can degrade over time, leading to vibration and noise.
Suspension Components:
Worn bushings, ball joints, and tie rods can lead to steering looseness and uneven tire wear.
Exhaust System:
Corrosion and leaks can occur in the muffler and catalytic converter over time.
Evaporative Emissions Control System:
Canister purge valve or vent solenoid failures can cause check engine lights.
Interior Trim Wear:
Some interior plastics and fabric can show wear.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for sporty driving dynamics and innovative design.
Model Evolution
Generation:
Third Generation Protege (BJ platform)
Design Era:
Introduced in 1998 (for 1999 model year), this generation represented a significant styling and engineering update.
Production
Production Period:
2002 model year is part of the BJ generation (1998-2003 for most markets).
Manufacturing Locations:
Japan, Mexico, and other global locations.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Mazda Protege line was generally well-regarded for its value, reliability, and driving dynamics in the compact segment.
Automotive Press Awards:
While specific awards for the 2002 model year are not prominently advertised, the Protege line consistently received positive reviews from automotive journalists for its balanced performance and handling.