The FZ6-SS, often referred to as the Fazer SS, represents a capable and versatile mid-size motorcycle, produced from 2004 to 2007. This model draws its lineage from the renowned R6 sportbike, featuring an inline 4-cylinder, 599 cc engine retuned for broader power delivery, making it suitable for both spirited riding and comfortable sport-touring. Its design philosophy emphasizes a balance of sporty performance and practical ergonomics, positioning it as a strong contender in its class against competitors like the Suzuki SV650 and Honda CB600F Hornet. The FZ6-SS typically sports a semi-fairing for enhanced wind protection, contributing to its reputation for value and all-around performance. This comprehensive Workshop Service Manual is designed to guide owners, mechanics, and technicians through the intricacies of the FZ6-SS. Spanning the production years 2004 through 2007, this 429-page English-language manual provides detailed coverage of all major systems, including engine teardown and assembly, fuel injection, transmission and drivetrain, chassis, suspension, braking, and electrical systems. It details routine maintenance procedures such as oil changes and spark plug replacements, along with in-depth troubleshooting guides, repair procedures, and specifications. The manual also identifies any special tools required, ensuring that maintenance and repair tasks can be performed accurately and efficiently. 🏷️ Basic Information Identification Make: Yamaha Model: FZ6-SS Model Nickname: Fazer (often used colloquially for faired versions) Codes Vin Code Section: Often starts with 'JYA' for Japanese manufactured Yamahas, specific digits vary by model year and region. 👋 Introduction Market Position Market Segment: Mid-size naked sportbike / sport-touring motorcycle. Target Audience: Enthusiast riders, DIY mechanics, professional motorcycle workshops. Competitive Analysis Competitors: Suzuki SV650, Honda CB600F Hornet, Kawasaki ER-6n, Triumph Street Triple. Key Features Design Philosophy: Versatile, reliable, sporty performance with comfortable ergonomics for commuting and sport touring. Engine Basis: Derived from the Yamaha R6 sportbike, retuned for broader power delivery. 📋 Manual Details Coverage Areas Coverage Years: 2003, 2004, 2005, 2006, 2007 Page Count Page Count: 429 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (primary, implied by typical market for this model and manual type) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine teardown, assembly, lubrication, cooling, fuel injection, ignition, emission control, performance tuning. Transmission Drivetrain: Clutch operation and adjustment, gearbox overhaul, chain drive maintenance and adjustment, final drive. Chassis Suspension: Front fork (including oil changes and seal replacement), rear shock absorber, swingarm, steering system, wheel bearings. Braking System: Hydraulic system diagnostics, brake pad replacement, caliper service, master cylinder overhaul, bleeding procedures. Electrical System: Wiring diagrams, lighting system, battery maintenance, charging system (stator, rectifier/regulator), starter motor, ignition system components. Fuel System: Fuel tank removal and inspection, fuel pump operation, fuel filter replacement, throttle body cleaning. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement. Bodywork Fairings: Fairing removal and installation, seat maintenance, panel fitment. Procedures Included Maintenance Procedures: Oil and filter changes, spark plug replacement, air filter service, chain lubrication and adjustment, brake fluid replacement, coolant flush and fill, valve clearance checks and adjustment. Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for common problems, fault code interpretation (if applicable), component testing procedures. Repair Rebuild Procedures: Complete engine rebuild guides, transmission overhauls, suspension component replacement, electrical component repair. Special Tool Requirements: Identification of specialized tools required for specific procedures, often with diagrams or part numbers. Technical Depth Technical Depth: Comprehensive (covers routine maintenance to complete engine and component overhauls, including detailed diagrams and specifications). 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Likely scanned from original factory manual, quality can vary but typically includes clear text and diagrams. Searchable PDF is a common feature. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke Displacement: 599 cc Bore X Stroke: 65.5 mm x 44.5 mm Compression Ratio: 12.2:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 80-85 hp (at crankshaft, depending on region and specific tuning) Torque Peak: Approx. 53 Nm / 39 lb-ft (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON/2) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA. Oil Capacity With Filter: Approx. 3.4 Liters (3.6 US qt) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple disc Final Drive: O-ring sealed chain Features Gear Ratios: Specific ratios would be detailed in the manual, but typical for this class of bike. Transmission Fluid: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA. 📐 Dimensions Exterior Overall Length: Approx. 2,095 mm (82.5 in) Overall Width: Approx. 770 mm (30.3 in) Overall Height: Approx. 1,165 mm (45.9 in) Wheelbase: Approx. 1,440 mm (56.7 in) Ground Clearance: Approx. 150 mm (5.9 in) Weights Dry Weight:...