Chrysler 300M Concorde Intrepid 2003-2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2003, 2004 👋 Introduction Market Position Market Segment: Full-size sedan, positioned as a premium and comfortable domestic offering from Chrysler. Competitive Analysis Competitors: Competed against domestic rivals like the Ford Crown Victoria, Mercury Grand Marquis, and Chevrolet Impala, as well as import offerings like the Toyota Avalon and Buick LeSabre. Key Features Platform: Based on the Chrysler LH platform, shared with the Dodge Intrepid and Eagle Vision (though Eagle was phased out). Styling: Distinctive, aerodynamic styling that set it apart from more traditional American sedans. The 300M was the sportier, more upscale variant. Interior Comfort: Known for its spacious and comfortable interior, often featuring leather upholstery and premium amenities for its class. 📋 Manual Details Coverage Areas Coverage: Complete factory service, repair, and workshop procedures for the specified Chrysler models. Page Count Page Count: Estimated 2000+ pages (typical for full factory manuals of this era). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, component inspection, lubrication, cooling system, fuel system, exhaust system, timing systems. Engine Performance: Engine diagnosis, ignition system, emissions control, variable valve timing (VVT) if applicable, turbocharging/supercharging if applicable (though unlikely for these models). Transmission Automatic: Disassembly, assembly, inspection, service, repair, and diagnostics for automatic transmissions (e.g., 42LE, 45RFE). Transmission Manual: If equipped, manual transmission service, repair, and diagnostics. Drivetrain: Front-wheel drive systems, axles, CV joints, differentials, propeller shafts, driveshafts, wheel bearings. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, lines, master cylinder, power booster, parking brake. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, springs, sway bars. Steering: Power steering system, steering rack/gearbox, steering column, tie rod ends, power steering pump and fluid. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), wiring diagrams, fuses, relays, lighting system. Body And Interior: Body panel removal and installation, interior trim, seating, door mechanisms, glass, HVAC (Heating, Ventilation, and Air Conditioning) system, dashboard, instrumentation. Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs), OBD-II procedures, symptom-based troubleshooting guides. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspection/replacement, tire rotation, brake service. Repair Procedures: Detailed step-by-step instructions for repairing or replacing all major and minor components. Component Removal Installation: Instructions for removing and reinstalling engine components, transmission, suspension parts, interior elements, etc. Torque Specifications: Crucial torque values for all fasteners to ensure proper assembly and safety. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Troubleshooting Charts: Systematic guides to diagnose and resolve common and uncommon problems. Technical Depth Depth: Comprehensive factory-level detail, covering everything from basic fluid changes to full engine and transmission rebuilds, including diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans suitable for clear printing of text and diagrams. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 2 7L V6: 2.7L SOHC V6 (EER) Engine 3 2L V6: 3.2L SOHC V6 (EBF) - Primarily for Concorde/Intrepid early in the generation, less common in 2003-2004. Engine 3 5L V6: 3.5L High Output SOHC V6 (EGW) Performance 2 7L Horsepower 2 7L: Approximately 190 hp @ 5800 rpm Torque 2 7L: Approximately 200 lb-ft @ 3200 rpm Performance 3 5L Horsepower 3 5L: Approximately 250 hp @ 6400 rpm Torque 3 5L: Approximately 255 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane (for 2.7L), 89 Octane Recommended (for 3.5L High Output) Engine Management ECM Type: Chrysler's NGC (Next Generation Controller) or earlier systems. 🔧 Transmission Standard Standard Transmission: 4-speed Automatic Transmission (e.g., 42LE, 45RFE depending on engine and model). Optional Optional Transmission: Not applicable for these models/years, automatic was standard. Features Auto Stick: Some models/trims may feature an 'AutoStick' manual shifting capability. Fluid Specifications Atf Type: ATF+4 (Chrysler's proprietary specification) is typical for these transmissions. Verify specific transmission application. 📐 Dimensions Exterior Length 300M: Approximately 198.9 inches Length Concorde Intrepid: Approximately 203.7 inches Width: Approximately 74.4 inches Height: Approximately 56.8 inches Wheelbase Wheelbase: Approximately 113.0 inches Weights Curb Weight 2 7L: Approx. 3,700 - 3,800 lbs Curb Weight 3 5L: Approx. 3,800 - 3,900 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for driver and passenger in frontal offset and frontal barrier tests, generally). NHTSA Side Impact: Good (typically with side airbags). Active Features ABS: Standard Anti-lock Braking System (ABS) on all models. Traction Control: Traction control was often standard or available on higher trims. Passive Features Airbags: Frontal airbags standard; side curtain and/or side impact airbags available on higher trims or as options. Seatbelts: Three-point...
Full-size sedan, positioned as a premium and comfortable domestic offering from Chrysler.
Competitive Analysis
Competitors:
Competed against domestic rivals like the Ford Crown Victoria, Mercury Grand Marquis, and Chevrolet Impala, as well as import offerings like the Toyota Avalon and Buick LeSabre.
Key Features
Platform:
Based on the Chrysler LH platform, shared with the Dodge Intrepid and Eagle Vision (though Eagle was phased out).
Styling:
Distinctive, aerodynamic styling that set it apart from more traditional American sedans. The 300M was the sportier, more upscale variant.
Interior Comfort:
Known for its spacious and comfortable interior, often featuring leather upholstery and premium amenities for its class.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service, repair, and workshop procedures for the specified Chrysler models.
Page Count
Page Count:
Estimated 2000+ pages (typical for full factory manuals of this era).
Engine diagnosis, ignition system, emissions control, variable valve timing (VVT) if applicable, turbocharging/supercharging if applicable (though unlikely for these models).
Transmission Automatic:
Disassembly, assembly, inspection, service, repair, and diagnostics for automatic transmissions (e.g., 42LE, 45RFE).
Transmission Manual:
If equipped, manual transmission service, repair, and diagnostics.
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, springs, sway bars.
Steering:
Power steering system, steering rack/gearbox, steering column, tie rod ends, power steering pump and fluid.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), wiring diagrams, fuses, relays, lighting system.
Body And Interior:
Body panel removal and installation, interior trim, seating, door mechanisms, glass, HVAC (Heating, Ventilation, and Air Conditioning) system, dashboard, instrumentation.
Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspection/replacement, tire rotation, brake service.
Repair Procedures:
Detailed step-by-step instructions for repairing or replacing all major and minor components.
Component Removal Installation:
Instructions for removing and reinstalling engine components, transmission, suspension parts, interior elements, etc.
Torque Specifications:
Crucial torque values for all fasteners to ensure proper assembly and safety.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Troubleshooting Charts:
Systematic guides to diagnose and resolve common and uncommon problems.
Technical Depth
Depth:
Comprehensive factory-level detail, covering everything from basic fluid changes to full engine and transmission rebuilds, including diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans suitable for clear printing of text and diagrams.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 2 7L V6:
2.7L SOHC V6 (EER)
Engine 3 2L V6:
3.2L SOHC V6 (EBF) - Primarily for Concorde/Intrepid early in the generation, less common in 2003-2004.
Chrysler's NGC (Next Generation Controller) or earlier systems.
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic Transmission (e.g., 42LE, 45RFE depending on engine and model).
Optional
Optional Transmission:
Not applicable for these models/years, automatic was standard.
Features
Auto Stick:
Some models/trims may feature an 'AutoStick' manual shifting capability.
Fluid Specifications
Atf Type:
ATF+4 (Chrysler's proprietary specification) is typical for these transmissions. Verify specific transmission application.
📐 Dimensions
Exterior
Length 300M:
Approximately 198.9 inches
Length Concorde Intrepid:
Approximately 203.7 inches
Width:
Approximately 74.4 inches
Height:
Approximately 56.8 inches
Wheelbase
Wheelbase:
Approximately 113.0 inches
Weights
Curb Weight 2 7L:
Approx. 3,700 - 3,800 lbs
Curb Weight 3 5L:
Approx. 3,800 - 3,900 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for driver and passenger in frontal offset and frontal barrier tests, generally).
NHTSA Side Impact:
Good (typically with side airbags).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Traction control was often standard or available on higher trims.
Passive Features
Airbags:
Frontal airbags standard; side curtain and/or side impact airbags available on higher trims or as options.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and CD player. Premium Infinity audio systems were often available on higher trims.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Rear park assist sensors were an available option on some models.
Connectivity
Remote Keyless Entry:
Standard remote keyless entry system.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 3,000-5,000 miles with conventional oil, or 5,000-7,500 miles with synthetic oil. Refer to manual for exact recommendations based on driving conditions.
Service Intervals Filters
Air Filter Replacement:
Check every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Check/replace every 15,000-20,000 miles, depending on environment.
Service Intervals Coolant
Coolant Flush Interval:
Initial flush at 100,000 miles or 5 years, then every 50,000 miles or 3 years thereafter (using HOAT coolant).
Service Intervals Spark Plugs
Spark Plug Replacement:
2.7L V6: Platinum plugs, typically 100,000 miles. 3.5L V6: Platinum plugs, typically 100,000 miles.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 10W-30 depending on temperature. Always check manual for specific recommendations and API service rating.
Coolant Type:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent. Color is usually orange/pink.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gasket Leaks:
The 2.7L V6 engine was known for potential head gasket issues, especially if not properly maintained or if overheated. The 3.5L HO V6 is generally more robust.
Transmission Solenoids:
Some automatic transmissions could experience solenoid issues leading to harsh shifting or failure to engage gears.
Power Window Motors:
Common issue across many vehicles of this era, including failures of power window regulators and motors.
HVAC Blend Door Actuators:
Actuators controlling the blend doors for HVAC can fail, leading to incorrect temperature selection or air distribution.
Suspension Bushings:
Wear on suspension bushings and ball joints is common with age and mileage, leading to clunks and poor handling.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, large sedans with a focus on styling and features for the era.
Model Evolution Lh Platform
Lh Platform Intro:
The LH platform was introduced in 1993, known for its distinctive cab-forward design and advanced (for the time) styling. These models represent the second generation of the LH platform.
Model Evolution 300M
300M Positioning:
Launched for the 1999 model year as a more upscale, sportier version of the LHS, aiming to evoke the classic Chrysler 300 letter cars. It featured a shorter wheelbase than the Concorde/Intrepid but retained a spacious interior.
Model Evolution Concorde Intrepid
Concorde Intrepid Role:
The Concorde was the more luxury-oriented model, while the Intrepid was positioned as the sportier or base model, though their differentiation blurred over time. Both were large, comfortable sedans.
The LH platform for these models ran from 1998-2004. The 300M was produced from 1999-2004. Concorde and Intrepid production continued until 2004.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Chrysler 300M was notably included on Car and Driver's 10Best lists for 1999 and 2000, highlighting its performance, comfort, and value.
Ratings
Consumer Reports:
Consumer Reports ratings for these models varied, with some praise for comfort and performance but potential concerns noted regarding reliability for certain components, especially on the 2.7L engine.