Fiat Nuova Panda 2003-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Fiat Model: Nuova Panda Generation: First Generation (Type 169) Model Years Covered: 2003-2010 👋 Introduction Market Position Segment: City Car / Subcompact Philosophy: Affordable, practical, and characterful urban transport Competitive Analysis Key Rivals: Volkswagen Polo, Ford Fiesta, Renault Clio, Peugeot 207, Hyundai i10 Key Features Design: Distinctive, boxy, and upright styling prioritizing interior space and visibility Practicality: High seating position, large door openings, versatile interior with sliding rear seats (optional) Powertrain Options: Variety of small, fuel-efficient petrol and diesel engines, including unique Dualogic automated manual transmission 📋 Manual Details Coverage Areas Primary Coverage: North American & European Markets Market Focus: General Workshop and Repair Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes Electrical: Body Electrical, Powertrain Electrical, Lighting, Instrumentation Body: Body Structure, Exterior Trim, Interior Trim, HVAC Procedures Included Maintenance: Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement, Brake pad replacement Repair: Engine disassembly/reassembly, Transmission repair, Suspension component replacement, Brake system overhaul, Electrical component diagnosis and repair Diagnostics: Troubleshooting charts, Symptom-based diagnosis, Diagnostic trouble code (DTC) interpretation Technical Depth Depth: Comprehensive (from basic maintenance to complete overhaul) 📊 Manual Specifications File Format Quality: High-resolution, scan quality Searchability: Searchable text (OCR processed) Print Quality Printable: Yes, all pages printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Petrol 1: 187A1.000 (Fire 1.1) Displacement Petrol 1: 1108 cc Configuration Petrol 1: Inline-4, SOHC Power Petrol 1: 60 PS (59 bhp; 44 kW) @ 5600 rpm Torque Petrol 1: 98 Nm (72 lb-ft) @ 3000 rpm Engine Code Petrol 2: 169A4.000 (Fire 1.2) Displacement Petrol 2: 1242 cc Configuration Petrol 2: Inline-4, SOHC Power Petrol 2: 69 PS (68 bhp; 51 kW) @ 5500 rpm Torque Petrol 2: 102 Nm (75 lb-ft) @ 3000 rpm Engine Code Diesel: 188B2.000 (1.3 Multijet) Displacement Diesel: 1248 cc Configuration Diesel: Inline-4, Turbocharged, Common Rail Diesel Power Diesel: 70 PS (69 bhp; 51 kW) @ 4000 rpm Torque Diesel: 137 Nm (101 lb-ft) @ 1750 rpm Performance Acceleration 0 100Kph Petrol 1: 15.5 seconds Top Speed Petrol 1: 155 km/h (96 mph) Fuel Economy Combined Petrol 1: Approx. 5.5 L/100 km Fuel System Petrol Injection: Multi-point Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDI) 🔧 Transmission Standard Type Standard: 5-speed Manual Optional Type Optional: Dualogic (5-speed Automated Manual) Features Dualogic Description: Electrically operated clutch and gear shifting, offering automatic and manual modes. 📐 Dimensions Exterior Length: 3540 mm (139.4 in) Width: 1650 mm (65.0 in) Height: 1550 mm (61.0 in) Wheelbase: 2300 mm (90.6 in) Weights Curb Weight Min: Approx. 970 kg (2138 lb) Gross Vehicle Weight: Approx. 1400 kg (3086 lb) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (2004) Active Features ABS: Standard on most models, optional on some earlier base versions. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags Front: Standard driver and passenger front airbags. Airbags Side: Optional front side airbags, optional curtain airbags on some higher trims. Seatbelts: Pretensioners and load limiters on front seats. 💡 Technology Features Infotainment Audio System: Basic CD/MP3 player with radio, optional steering wheel controls. Connectivity: Limited to auxiliary input on some models. Driver Assistance Parking Sensors: Optional rear parking sensors. Cruise Control: Rarely available, typically not offered. 🔧 Maintenance Service Intervals Oil Change Petrol: Every 15,000 km (9,320 miles) or 12 months, whichever comes first. Oil Change Diesel: Every 20,000 km (12,427 miles) or 12 months, whichever comes first. Timing Belt Replacement: Recommended at 120,000 km (74,565 miles) or 5 years for petrol engines, and 150,000 km (93,206 miles) or 5 years for diesel engines (subject to conditions). Fluid Specifications Engine Oil Petrol Spec: API SL/SM, ACEA A3/B3 or A3/B4, SAE 5W-30 or 10W-40 (refer to specific engine variant). Engine Oil Diesel Spec: ACEA B4, API CF, SAE 5W-40 (synthetic). Coolant Spec: Paraflu UP (ethylene glycol based, silicate-free) or equivalent, mixed 50/50 with distilled water. Brake Fluid Spec: DOT 4 Transmission Fluid Manual Spec: API GL-4, SAE 75W-85 Known Issues Common Issue 1: Dualogic gearbox reliability: Some users report occasional issues with the actuator or control unit, requiring recalibration or replacement. Common Issue 2: Exhaust manifold cracks (especially on 1.2 Fire engine): Can lead to exhaust leaks and a ticking noise. Common Issue 3: Rust: Prone to rust in common areas like wheel arches, sills, and around the rear hatch, especially in harsh climates. Common Issue 4: Power steering pump failure (hydraulic system): Can result in heavy steering. 📚 Vehicle History Brand Heritage Fiat Legacy: Fiat boasts a long history in small car production, dating back to the original Fiat 500 and 600. Model...
Comprehensive (from basic maintenance to complete overhaul)
📊 Manual Specifications
File Format
Quality:
High-resolution, scan quality
Searchability:
Searchable text (OCR processed)
Print Quality
Printable:
Yes, all pages printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol 1:
187A1.000 (Fire 1.1)
Displacement Petrol 1:
1108 cc
Configuration Petrol 1:
Inline-4, SOHC
Power Petrol 1:
60 PS (59 bhp; 44 kW) @ 5600 rpm
Torque Petrol 1:
98 Nm (72 lb-ft) @ 3000 rpm
Engine Code Petrol 2:
169A4.000 (Fire 1.2)
Displacement Petrol 2:
1242 cc
Configuration Petrol 2:
Inline-4, SOHC
Power Petrol 2:
69 PS (68 bhp; 51 kW) @ 5500 rpm
Torque Petrol 2:
102 Nm (75 lb-ft) @ 3000 rpm
Engine Code Diesel:
188B2.000 (1.3 Multijet)
Displacement Diesel:
1248 cc
Configuration Diesel:
Inline-4, Turbocharged, Common Rail Diesel
Power Diesel:
70 PS (69 bhp; 51 kW) @ 4000 rpm
Torque Diesel:
137 Nm (101 lb-ft) @ 1750 rpm
Performance
Acceleration 0 100Kph Petrol 1:
15.5 seconds
Top Speed Petrol 1:
155 km/h (96 mph)
Fuel Economy Combined Petrol 1:
Approx. 5.5 L/100 km
Fuel System
Petrol Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDI)
🔧 Transmission
Standard
Type Standard:
5-speed Manual
Optional
Type Optional:
Dualogic (5-speed Automated Manual)
Features
Dualogic Description:
Electrically operated clutch and gear shifting, offering automatic and manual modes.
📐 Dimensions
Exterior
Length:
3540 mm (139.4 in)
Width:
1650 mm (65.0 in)
Height:
1550 mm (61.0 in)
Wheelbase:
2300 mm (90.6 in)
Weights
Curb Weight Min:
Approx. 970 kg (2138 lb)
Gross Vehicle Weight:
Approx. 1400 kg (3086 lb)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (2004)
Active Features
ABS:
Standard on most models, optional on some earlier base versions.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags Front:
Standard driver and passenger front airbags.
Airbags Side:
Optional front side airbags, optional curtain airbags on some higher trims.
Seatbelts:
Pretensioners and load limiters on front seats.
💡 Technology Features
Infotainment
Audio System:
Basic CD/MP3 player with radio, optional steering wheel controls.
Connectivity:
Limited to auxiliary input on some models.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Cruise Control:
Rarely available, typically not offered.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Every 15,000 km (9,320 miles) or 12 months, whichever comes first.
Oil Change Diesel:
Every 20,000 km (12,427 miles) or 12 months, whichever comes first.
Timing Belt Replacement:
Recommended at 120,000 km (74,565 miles) or 5 years for petrol engines, and 150,000 km (93,206 miles) or 5 years for diesel engines (subject to conditions).
Fluid Specifications
Engine Oil Petrol Spec:
API SL/SM, ACEA A3/B3 or A3/B4, SAE 5W-30 or 10W-40 (refer to specific engine variant).
Engine Oil Diesel Spec:
ACEA B4, API CF, SAE 5W-40 (synthetic).
Coolant Spec:
Paraflu UP (ethylene glycol based, silicate-free) or equivalent, mixed 50/50 with distilled water.
Brake Fluid Spec:
DOT 4
Transmission Fluid Manual Spec:
API GL-4, SAE 75W-85
Known Issues
Common Issue 1:
Dualogic gearbox reliability: Some users report occasional issues with the actuator or control unit, requiring recalibration or replacement.
Common Issue 2:
Exhaust manifold cracks (especially on 1.2 Fire engine): Can lead to exhaust leaks and a ticking noise.
Common Issue 3:
Rust: Prone to rust in common areas like wheel arches, sills, and around the rear hatch, especially in harsh climates.
Common Issue 4:
Power steering pump failure (hydraulic system): Can result in heavy steering.
📚 Vehicle History
Brand Heritage
Fiat Legacy:
Fiat boasts a long history in small car production, dating back to the original Fiat 500 and 600.
Model Evolution
Predecessor:
Seicento / Cinquecento
Launch Year:
2003
Facelift:
Minor styling updates and feature enhancements around 2007/2008.
Production
Manufacturing Plant:
Tychy, Poland (shared with other Fiat/Chrysler models)
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Car of the Year 2004 (Europe)
Specific Award Detail:
Won the prestigious 'Car of the Year' award in Europe, highlighting its innovative design and practicality.