Yamaha Vino 125 2003-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Codes Product Identifier: Yamaha Vino 125 Workshop Service Repair Manual PDF Download 👋 Introduction Market Position Segment: Lightweight scooter / Urban commuter. Target Audience: Commuters seeking an economical, stylish, and easy-to-operate urban transport solution. Competitive Analysis Key Competitors: Honda Metropolitan, Kymco Agility 50/125, SYM Fiddle II, Vespa LX 150 (higher segment). Key Features Design Philosophy: Retro-inspired styling with modern practicality, compact and agile for city navigation. Ease Of Use: Automatic transmission (CVT), electric start, comfortable seating position. Value Proposition Manual Value: Essential resource for owners and mechanics to ensure proper maintenance, troubleshooting, and repair, maximizing the scooter's lifespan and performance. 📋 Manual Details Coverage Areas Applicable Model Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, cylinder head, piston, crankshaft, camshaft, lubrication system, cooling system (if applicable), engine management system. Fuel System: Carburetor (or fuel injection system if applicable), fuel pump, fuel lines, fuel filter, throttle body, air filter. Transmission: Automatic transmission (CVT) operation, variator, clutch, drive belt, torque converter, transmission fluid. Brakes: Front and rear brake system, brake pads, brake calipers, brake lines, master cylinder, brake fluid, parking brake mechanism. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting system (headlights, taillights, turn signals), starter motor, horn, fuses, relays. Suspension And Steering: Front forks, rear shock absorber, steering bearings, steering system, linkage. Wheels And Tires: Wheel bearings, tire specifications, wheel mounting, tire pressure. Frame And Bodywork: Chassis components, body panels, seat, fairings, storage compartment, stand (center and side). Cooling System: Air cooling system (typically for this model), airflow management. Exhaust System: Exhaust pipe, muffler, heat shields. Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, spark plug replacement, brake system maintenance, drive belt inspection/replacement, valve clearance adjustment (if applicable). Troubleshooting: Diagnostic charts, common problems and their solutions, electrical system troubleshooting, engine performance issues. Repair: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, reassembly, and installation for all major systems. Rebuild: Comprehensive guides for engine and transmission rebuilds. Adjustments: Carburetor adjustments, throttle cable adjustments, brake lever adjustments, parking brake adjustments. Specifications: Torque specifications for all fasteners, clearance specifications, fluid capacities, electrical values. Technical Depth Depth Of Coverage: Comprehensive factory-level diagnostic, repair, and maintenance procedures. Diagnostic Capabilities: Detailed diagnostic flowcharts and symptom-based troubleshooting guides. Electrical Diagrams: Full color, detailed wiring diagrams for all electrical circuits. Special Tools: Identification and use of any required special tools for specific procedures. 📊 Manual Specifications File Format File Format Details: High-resolution PDF, searchable text for quick reference, printable pages. Print Quality Print Quality Considerations: Designed for clarity and readability when printed; high-quality images and diagrams. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, SOHC Engine Displacement: 125 cc Bore X Stroke: 51.5 mm x 60.0 mm (typical for this engine family) Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approx. 8-10 HP (specific figures may vary by market and tune) Torque: Approx. 9-10 Nm (specific figures may vary by market and tune) Fuel System Fuel Delivery: Carburetor (Mikuni BS26 or similar) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 5.5 Liters (1.45 Gallons) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive System: V-belt drive Optional Optional Transmission: N/A Features Transmission Fluid Type: Yamaha Genuine Scooter Gear Oil (or equivalent API GL-4, SAE 80 or 90) Transmission Fluid Capacity: Approximately 0.10 Liters (0.11 US qt) 📐 Dimensions Exterior Overall Length: Approx. 1840 mm (72.4 in) Overall Width: Approx. 670 mm (26.4 in) Overall Height: Approx. 1090 mm (42.9 in) Wheelbase: Approx. 1275 mm (50.2 in) Weights Curb Weight: Approx. 107 kg (236 lbs) Max Load Capacity: Typically around 100-150 kg including rider and cargo. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooter segment typically not subjected to automotive crash testing standards) Active Features Braking System: Front: Disc brake, Rear: Drum brake Lighting: Halogen headlight, LED taillight/brake light, turn signals. Passive Features Frame Construction: Steel tube frame for rigidity and stability. Stand: Dual rear shock absorbers with adjustable preload, Telescopic front forks. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil level). Driver Assistance N/A: N/A (No advanced driver assistance systems on this model) Connectivity N/A: N/A (No connectivity features like Bluetooth or smartphone integration) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km (1,860 miles) or 6 months, whichever comes first. Air Filter Cleaning Replacement: Inspect every 3,000 km (1,860 miles), clean or replace as needed. Spark Plug Replacement: Replace every 10,000 km (6,200 miles). Drive Belt Inspection...
Retro-inspired styling with modern practicality, compact and agile for city navigation.
Ease Of Use:
Automatic transmission (CVT), electric start, comfortable seating position.
Value Proposition
Manual Value:
Essential resource for owners and mechanics to ensure proper maintenance, troubleshooting, and repair, maximizing the scooter's lifespan and performance.
Corrosion on connectors, faulty regulator/rectifier, intermittent lighting can occur due to age and environmental exposure.
Carburetor Issues:
Clogging due to stale fuel, gumming up of jets if not used regularly, requiring cleaning and adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha Motor Corporation is a globally recognized leader in motorcycles, marine products, and other powered equipment, known for innovation and quality.
Model Evolution
Vno Line History:
The Vino line has a history of offering stylish, retro-designed scooters, with the 125cc variant catering to those seeking more power than the 50cc models for broader urban and light suburban use.
Production
Manufacturing Location:
Typically assembled in Asia (e.g., Indonesia, Taiwan) by Yamaha or its manufacturing partners.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the Vino 125 are not widely publicized, it has consistently received positive reviews for its styling, reliability, and value in the urban scooter market.
Ratings
Reliability Perception:
Generally considered reliable due to Yamaha's reputation for quality engineering and durable components.