Kia Carens Rondo II F L 2.0 CRDi Complete Workshop Service Repair Manual 2004 2005 2006 2007
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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Generation: Rondo II (UN) Production Years: 2004-2006 (for this specific manual coverage) Codes Chassis Code: UN Engine Code Prefix: D4EA (CRDi) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families seeking practical, affordable, and versatile transportation. Competitive Analysis Key Competitors: Ford Focus C-Max, Renault Scénic, Citroën Xsara Picasso, Opel Zafira, Mitsubishi Space Wagon. Key Features Body Style: 5-door MPV with a flexible seating arrangement. Engine Options For Manual: 2.0L CRDi (Common Rail Direct Injection) diesel engine. Design Philosophy: Emphasis on practicality, interior space, and value for money. 📋 Manual Details Coverage Areas Markets Covered: Global (primarily European and Asian markets where 2.0 CRDi was prominent) Page Count Estimated Pages: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system (CRDi), exhaust system, lubrication, cooling system, engine electricals. Transmission: Manual and Automatic transmission service, repair, and diagnostics. Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheel and tire service. Body And Electrical: Body panels, interior trim, HVAC system, lighting, power accessories, wiring diagrams, diagnostic trouble codes (DTCs). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Repair: Component disassembly, assembly, replacement, and adjustment for all covered systems. Diagnostics: Troubleshooting procedures, fault finding, diagnostic trouble code (DTC) interpretation and resolution. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Image Resolution: High-resolution, clear diagrams and illustrations. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged diesel Displacement: 1991 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 17.5:1 Valvetrain: DOHC, 16 valves Performance Horsepower: 113 hp (83 kW) @ 4000 rpm (approximate, may vary slightly by market) Torque: 255 Nm (188 lb-ft) @ 1900-2500 rpm (approximate, may vary slightly by market) Fuel System Injection System: Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT) Fuel Type: Diesel Emission Control: Euro 3 / Euro 4 compliant (depending on market and specific calibration) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Manual Clutch Type: Hydraulically actuated, dry single plate Automatic Features: Torque converter, electronic control. 📐 Dimensions Exterior Length: 4465 mm Width: 1785 mm Height: 1630 mm Wheelbase: 2720 mm Ground Clearance: 150 mm (approximate) Interior Seating Capacity: 5 or 7 seats (depending on configuration) Cabin Features: Flexible seating configurations, sliding second row, fold-flat third row (if equipped). Cargo Cargo Volume Behind 3Rd Row: Approx. 180-300 liters (depending on seat position) Cargo Volume Behind 2Nd Row: Approx. 600-800 liters Weights Curb Weight: 1500-1600 kg (approximate, depending on configuration) Gross Vehicle Weight Rating: 2100-2200 kg (approximate) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for Euro NCAP 2005 assessment, generally) Active Features Braking System: Front ventilated discs, rear solid discs; ABS with EBD (Electronic Brakeforce Distribution). Traction Control: Optional TCS (Traction Control System). Passive Features Airbags: Front airbags for driver and passenger, optional side airbags and curtain airbags. Seatbelts: Pre-tensioning seatbelts with load limiters, ISOFIX child seat anchorages. Body Structure: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Standard CD player with radio, AM/FM. Optional CD changer, auxiliary input. Display: Digital clock, trip computer. Optional larger LCD display for climate control and audio. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Optional rear parking sensors. Connectivity Connectivity Options: Limited for the era; typically basic auxiliary input for audio. Bluetooth was rare or an aftermarket option. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months, whichever comes first (subject to driving conditions). Air Filter Replacement: Every 20,000 km or 24 months. Fuel Filter Replacement: Every 30,000 km or 36 months (critical for CRDi engines). Timing Belt Replacement: N/A (This engine utilizes a timing chain). Fluid Specifications Engine Oil Specification: API CI-4 or ACEA B4/B5, SAE 5W-30 or 5W-40 synthetic diesel engine oil. Engine Oil Capacity: Approx. 6.5 liters (including filter). Coolant Specification: Ethylene glycol-based antifreeze, mix 50/50 with distilled water. Refer to Kia specification (e.g., MS591-08). Brake Fluid Specification: DOT 3 or DOT 4. Transmission Fluid Manual: API GL-4, SAE 75W-90 synthetic gear oil. Transmission Fluid Automatic: Kia ATF SP-III or equivalent. Known Issues Common Wear Items: Glow plugs, fuel injectors (CRDi system), EGR valve, clutch components (manual transmission), exhaust system components. Diesel Specific Issues: Potential for turbocharger issues if not maintained properly, injector fouling from poor fuel quality. 📚 Vehicle History Brand Heritage Kia History: Kia Motors Corporation,...
Potential for turbocharger issues if not maintained properly, injector fouling from poor fuel quality.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automotive manufacturer with a history dating back to 1944, evolving from a manufacturer of steel tubing and bicycles to a global automotive player.
Model Evolution
Carens Lineage:
The Carens is Kia's long-standing compact MPV offering. The 'Rondo' name was used in North America and some other markets to distinguish it from other Carens models and highlight its crossover-like versatility.
Generation I:
First generation Carens (1999-2006) was a more traditional MPV design.
Generation Ii Rondo Un:
The Rondo II (UN) introduced in 2006 (though this manual covers pre-facelift 2004-2007 models which are often considered part of the later first generation development or an early transition) offered a more modern design and platform, bridging the gap towards crossover styling. The 2.0 CRDi was a significant powertrain option for markets prioritizing fuel efficiency and torque.
Production
Manufacturing Locations:
Primarily South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards:
4-star Euro NCAP rating for its time indicates a solid safety performance for a family MPV.
Ratings
Reliability Reputation:
Generally considered reliable with diligent maintenance, particularly the diesel powertrain. Some electrical gremlins can occur with age.