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2004-2006 Chrysler Sebring Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Model Years Covered: 2004, 2005, 2006 Product Name: 2004-2006 Chrysler Sebring Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: Mid-size sedan and convertible, positioned as an affordable and stylish option Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima Key Features Vehicle Appeal: Stylish design, comfortable ride, available convertible variant, value for money Manual Utility Primary Benefit: Enables cost-effective DIY maintenance and repair, accurate diagnostics Manual Target Audience Audience: Chrysler Sebring owners, independent repair shops, DIY mechanics 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for 2004-2006 Chrysler Sebring Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF, common for online sales) 📖 Manual Coverage Systems Covered Engine: All engine mechanical, maintenance, diagnosis, and repair procedures Transmission: Automatic Transmission (e.g., 4-Speed Automatic) - removal, installation, overhaul, diagnosis Drivetrain: Front-Wheel Drive (FWD) system, axles, driveshafts, CV joints Suspension: Front and rear suspension systems, components, alignment, diagnosis Steering: Power steering system, steering column, linkage, diagnosis Brakes: Front and rear brake systems (disc/drum configurations), ABS, hydraulic system, diagnosis Electrical: Complete electrical schematics, component testing, diagnosis of circuits (lights, power windows, wipers, etc.) HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Fuel System: Fuel delivery, fuel pump, injectors, evaporative emissions system Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Body: Body panel removal/installation, interior trim, doors, windows, locks Restraints: Airbag system diagnosis and repair, seat belt mechanisms Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for all major components Overhaul: Engine and transmission overhaul procedures (where applicable) Diagnostics: Component testing, OBD-II diagnostic trouble codes (DTCs), circuit testing Specifications: Torque specifications, clearances, and other critical measurements Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and component overhaul 📊 Manual Specifications File Format Digital Format: Likely PDF, enabling searchability and ease of access Print Quality Print Quality Assessment: Assumed high-quality scans or original digital files for clarity of text and diagrams Binding Type Binding Type For Physical Manual: N/A (digital format) Paper Type Paper Type For Physical Manual: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Options 2004-2006: 2.7L V6 (2.7L EGJ), 3.0L V6 (3.0L EHB - Mitsubishi 6G72), 2.4L I4 (2.4L ED3 - Chrysler World Engine) Performance 2.7L V6 Horsepower 2.7L V6: Approximately 189 hp @ 6400 rpm Torque 2.7L V6: Approximately 190 lb-ft @ 4000 rpm Performance 3.0L V6 Horsepower 3.0L V6: Approximately 200 hp @ 6000 rpm Torque 3.0L V6: Approximately 205 lb-ft @ 4500 rpm Performance 2.4L I4 Horsepower 2.4L I4: Approximately 150 hp @ 5700 rpm Torque 2.4L I4: Approximately 160 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type Recommended Fuel: Unleaded gasoline Cooling System Coolant Type: OAT (Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant, 10-Year/100,000 Mile Formula (or equivalent) 🔧 Transmission Standard Transmission Standard Transmission Type: 4-Speed Automatic Transmission (42LE for 2.7L V6, maybe others) Optional Transmission Optional Transmission Type: Some models may have offered manual transmissions in earlier generations or specific markets, but the 2004-2006 generation predominantly featured automatics. Transmission Fluid Automatic Transmission Fluid Spec: ATF+4 (Automatic Transmission Fluid) 📐 Dimensions Exterior Sedan Length Sedan Approx: 193.7 inches Width Sedan Approx: 70.5 inches Height Sedan Approx: 57.2 inches Exterior Convertible Length Convertible Approx: 193.7 inches Width Convertible Approx: 70.5 inches Height Convertible Approx: 56.6 inches (top up) Wheelbase Wheelbase Approx: 109.7 inches Cargo Sedan Trunk Capacity Sedan Approx: 16.0 cubic feet Cargo Convertible Trunk Capacity Convertible Approx: 7.7 cubic feet (top down) Weights Curb Weight Approx Start: 3400 lbs (Varies by engine and trim) Curb Weight Approx End: 3700 lbs (Varies by engine and trim) 🛡️ Safety Features Ratings Nhtsa NHTSA Driver Front Impact Rating 2004 Sedan: 4 Stars NHTSA Passenger Front Impact Rating 2004 Sedan: 4 Stars NHTSA Side Impact Front Rating 2004 Sedan: 4 Stars NHTSA Side Impact Rear Rating 2004 Sedan: 4 Stars Ratings Iihs IIHS Moderate Overlap Front Rating 2004-2006: Acceptable (varies by specific test year) IIHS Side Impact Rating 2004-2006: Acceptable (varies by specific test year) Active Features ABS: Standard on most trims Traction Control: Available on some models Passive Features Airbags: Front airbags standard; side airbags available on some models Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Boston Acoustics premium audio system Navigation: Optional navigation system available on higher trims Driver Assistance Cruise Control: Standard Connectivity Power Accessories: Power windows, power locks, power mirrors standard on most trims 🔧 Maintenance Service Intervals Oil Engine Oil Change Interval: Every 3,000 to...
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2004-2006 Chrysler Sebring Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Years Covered:
2004, 2005, 2006
Product Name:
2004-2006 Chrysler Sebring Workshop Service Repair Manual
👋 Introduction
Market Position
Market Segment:
Mid-size sedan and convertible, positioned as an affordable and stylish option
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima
Key Features
Vehicle Appeal:
Stylish design, comfortable ride, available convertible variant, value for money
Manual Utility
Primary Benefit:
Enables cost-effective DIY maintenance and repair, accurate diagnostics
Manual Target Audience
Audience:
Chrysler Sebring owners, independent repair shops, DIY mechanics
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for 2004-2006 Chrysler Sebring
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, common for online sales)
📖 Manual Coverage
Systems Covered
Engine:
All engine mechanical, maintenance, diagnosis, and repair procedures
Transmission:
Automatic Transmission (e.g., 4-Speed Automatic) - removal, installation, overhaul, diagnosis
Drivetrain:
Front-Wheel Drive (FWD) system, axles, driveshafts, CV joints
Suspension:
Front and rear suspension systems, components, alignment, diagnosis
Steering:
Power steering system, steering column, linkage, diagnosis
Brakes:
Front and rear brake systems (disc/drum configurations), ABS, hydraulic system, diagnosis
Electrical:
Complete electrical schematics, component testing, diagnosis of circuits (lights, power windows, wipers, etc.)
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Fuel System:
Fuel delivery, fuel pump, injectors, evaporative emissions system
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Body:
Body panel removal/installation, interior trim, doors, windows, locks
Restraints:
Airbag system diagnosis and repair, seat belt mechanisms
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair instructions for all major components
Overhaul:
Engine and transmission overhaul procedures (where applicable)
Diagnostics:
Component testing, OBD-II diagnostic trouble codes (DTCs), circuit testing
Specifications:
Torque specifications, clearances, and other critical measurements
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and component overhaul
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, enabling searchability and ease of access
Print Quality
Print Quality Assessment:
Assumed high-quality scans or original digital files for clarity of text and diagrams
Binding Type
Binding Type For Physical Manual:
N/A (digital format)
Paper Type
Paper Type For Physical Manual:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options 2004-2006:
2.7L V6 (2.7L EGJ), 3.0L V6 (3.0L EHB - Mitsubishi 6G72), 2.4L I4 (2.4L ED3 - Chrysler World Engine)
Performance 2.7L V6
Horsepower 2.7L V6:
Approximately 189 hp @ 6400 rpm
Torque 2.7L V6:
Approximately 190 lb-ft @ 4000 rpm
Performance 3.0L V6
Horsepower 3.0L V6:
Approximately 200 hp @ 6000 rpm
Torque 3.0L V6:
Approximately 205 lb-ft @ 4500 rpm
Performance 2.4L I4
Horsepower 2.4L I4:
Approximately 150 hp @ 5700 rpm
Torque 2.4L I4:
Approximately 160 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type
Recommended Fuel:
Unleaded gasoline
Cooling System
Coolant Type:
OAT (Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant, 10-Year/100,000 Mile Formula (or equivalent)
🔧 Transmission
Standard Transmission
Standard Transmission Type:
4-Speed Automatic Transmission (42LE for 2.7L V6, maybe others)
Optional Transmission
Optional Transmission Type:
Some models may have offered manual transmissions in earlier generations or specific markets, but the 2004-2006 generation predominantly featured automatics.
Transmission Fluid
Automatic Transmission Fluid Spec:
ATF+4 (Automatic Transmission Fluid)
📐 Dimensions
Exterior Sedan
Length Sedan Approx:
193.7 inches
Width Sedan Approx:
70.5 inches
Height Sedan Approx:
57.2 inches
Exterior Convertible
Length Convertible Approx:
193.7 inches
Width Convertible Approx:
70.5 inches
Height Convertible Approx:
56.6 inches (top up)
Wheelbase
Wheelbase Approx:
109.7 inches
Cargo Sedan
Trunk Capacity Sedan Approx:
16.0 cubic feet
Cargo Convertible
Trunk Capacity Convertible Approx:
7.7 cubic feet (top down)
Weights
Curb Weight Approx Start:
3400 lbs (Varies by engine and trim)
Curb Weight Approx End:
3700 lbs (Varies by engine and trim)
🛡️ Safety Features
Ratings Nhtsa
NHTSA Driver Front Impact Rating 2004 Sedan:
4 Stars
NHTSA Passenger Front Impact Rating 2004 Sedan:
4 Stars
NHTSA Side Impact Front Rating 2004 Sedan:
4 Stars
NHTSA Side Impact Rear Rating 2004 Sedan:
4 Stars
Ratings Iihs
IIHS Moderate Overlap Front Rating 2004-2006:
Acceptable (varies by specific test year)
IIHS Side Impact Rating 2004-2006:
Acceptable (varies by specific test year)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on some models
Passive Features
Airbags:
Front airbags standard; side airbags available on some models
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Boston Acoustics premium audio system
Navigation:
Optional navigation system available on higher trims
Driver Assistance
Cruise Control:
Standard
Connectivity
Power Accessories:
Power windows, power locks, power mirrors standard on most trims
🔧 Maintenance
Service Intervals Oil
Engine Oil Change Interval:
Every 3,000 to 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Service Intervals Filters
Oil Filter Replacement:
With every oil change
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 12,000 to 20,000 miles or annually
Service Intervals Fluids
Transmission Fluid Change Interval:
Typically every 30,000 to 60,000 miles (refer to manual, as ATF+4 has extended life)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30, API certified (check manual for specific viscosity and API rating for each engine)
Fluid Capacities
Engine Oil Capacity Approx:
4.5 - 5.0 quarts (Varies by engine)
Coolant Capacity Approx:
7.0 - 8.0 quarts (Varies by engine)
Known Issues
Common Problems Engine:
Oil leaks (valve cover, oil pan), potential head gasket issues on some 2.7L V6s, timing belt replacement interval (if applicable to engine variant, though this era often used timing chains), spark plug fouls.
Common Problems Transmission:
Erratic shifting, transmission fluid leaks, torque converter issues (especially on older units).
Common Problems Electrical:
Window regulators, power lock actuators, turn signal switch failures, intermittent dashboard warning lights.
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, strut mounts, power steering pump whine or leaks.
Common Problems HVAC:
Blend door actuator failures, AC compressor clutch issues, refrigerant leaks.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler (part of DaimlerChrysler during this period)
Model Evolution
Generation:
Second Generation (Second Facelift - 2003-2006)
Design Changes 2003 Facelift:
Revised exterior styling including new front and rear fascias, grille, headlights, and taillights. Interior updates.
Production
Assembly Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Past Awards:
While specific awards for the 2004-2006 Sebring are not as prominent as some competitors, it was often recognized for its styling and value proposition in its segment.
Ratings
Consumer Ratings General:
Mixed to Average, often praised for styling and comfort but sometimes criticized for interior materials and powertrain refinement compared to Japanese rivals.
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