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Chrysler Sebring Convertible 2004-2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Convertible Model Years Covered: 2004, 2005, 2006 👋 Introduction Market Position Segment: Mid-size convertible, competing with models like the Ford Mustang Convertible, Chevrolet Camaro Convertible, and Toyota Solara Convertible. Competitive Analysis Key Selling Points: Stylish convertible design, comfortable interior, available V6 engines offered a good balance of performance and refinement for its class. Key Features Convertible Top Operation: Power-operated soft top with optional body-color hardtop availability. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and workshop procedures for the Chrysler Sebring Convertible (2004-2006). Page Count Estimated Page Count: Approximately 1500-2000+ pages (typical for full service manuals of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF or similar, searchable text is common) 📖 Manual Coverage Systems Covered Engine Service: Detailed instructions for 2.7L V6 and 3.5L V6 engines, including removal, installation, overhaul, timing, lubrication, and cooling system. Transmission Service: Coverage for automatic transmissions (e.g., 4-Speed Automatic 40TE/41TE), including diagnosis, repair, fluid changes, and torque converter procedures. Chassis Systems: Suspension (front struts, rear shocks, control arms), steering (power steering system, rack and pinion), and brakes (disc/drum, ABS, hydraulic system). Electrical Systems: Complete wiring diagrams, component testing, diagnosis of lighting, ignition, starting, charging, power windows/locks, convertible top control, and instrument cluster. Body And Convertible Top: Body panel repair, door mechanisms, convertible top hydraulic and electrical systems, trim components, glass replacement. Procedures Included Maintenance Tasks: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation. Diagnostic Procedures: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) for Powertrain Control Module (PCM) and other modules, sensor testing. Repair Operations: Engine component overhaul (e.g., cylinder heads, pistons), transmission rebuilds, brake caliper replacement, suspension component replacement, exhaust system repair. Special Procedures: Convertible top motor and cylinder replacement, hydraulic fluid bleeding, power steering system bleeding, fuel system pressure testing. Technical Depth Diagnostic Scope: Advanced diagnostics including circuit tracing, component resistance testing, voltage checks, and interpretation of diagnostic scan tool data. Repair Complexity: Covers from basic maintenance to full engine and transmission overhauls, providing step-by-step instructions with torque specifications and tolerances. 📊 Manual Specifications File Format Digital Format: PDF (typically searchable, allowing quick access to specific topics). Print Quality Diagram Clarity: High-resolution diagrams and illustrations for clarity in component identification and repair procedures. Binding Type Digital Access: Downloadable file, accessible on multiple devices. Paper Type Digital Features: Bookmarked sections, search functionality, linked cross-references for efficient navigation. ⚙️ Engine Specifications Primary Engine Engine 1: 2.7L (2736cc) DOHC V6 (EER, EGK engine codes) Engine 2: 3.5L (3497cc) SOHC V6 (EGW engine code) Performance 2.7L V6 Horsepower: Approximately 189 hp @ 6000 RPM 2.7L V6 Torque: Approximately 191 lb-ft @ 4500 RPM 3.5L V6 Horsepower: Approximately 225 hp @ 6000 RPM 3.5L V6 Torque: Approximately 240 lb-ft @ 4000 RPM Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher octane for optimal performance in 3.5L) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (40TE/41TE) Optional Optional Transmission: No manual transmission option for this generation convertible. Features Transmission Features: Electronically controlled, adaptive shift logic, torque converter clutch. 📐 Dimensions Exterior Length: Approximately 193.7 inches Width: Approximately 71.5 inches Height: Approximately 55.7 inches Wheelbase: Approximately 109.7 inches Cargo Trunk Volume Convertible Top Up: Approximately 10.7 cubic feet Weights Curb Weight: Approximately 3500 - 3700 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Generally rated 'Good' for the driver and passenger in frontal crash tests by NHTSA (for similar models). IIHS Side Impact Rating: Varies; check specific model year tests, but often rated 'Acceptable' or 'Good' for side impacts. Active Features ABS: Standard Anti-lock Braking System (ABS) on all models. Traction Control: Optional traction control system available on some trims. Passive Features Airbags: Frontal airbags for driver and passenger, optional side airbags. Rollover Protection: Reinforced A-pillars and often pop-up rollover protection hoops behind the rear seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional Boston Acoustics premium sound system, Sirius Satellite Radio readiness. Navigation: Optional factory navigation system may have been available on higher trims. Driver Assistance Cruise Control: Standard cruise control system. Keyless Entry: Standard keyless entry with remote key fob. Connectivity Power Ports: 12V power outlets for charging accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations). Engine Coolant Flush: Typically every 30,000 miles or 3 years. Transmission Fluid Change: Every 30,000-60,000 miles, depending on usage. Check manual for AT fluid type and capacity. Spark Plug Replacement: Approximately every 100,000 miles for Double Platinum or Iridium plugs (check specific engine). Fluid Specifications Engine Oil Type: SAE 5W-30 is commonly recommended for both...
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Chrysler Sebring Convertible 2004-2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring Convertible
Model Years Covered:
2004, 2005, 2006
👋 Introduction
Market Position
Segment:
Mid-size convertible, competing with models like the Ford Mustang Convertible, Chevrolet Camaro Convertible, and Toyota Solara Convertible.
Competitive Analysis
Key Selling Points:
Stylish convertible design, comfortable interior, available V6 engines offered a good balance of performance and refinement for its class.
Key Features
Convertible Top Operation:
Power-operated soft top with optional body-color hardtop availability.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and workshop procedures for the Chrysler Sebring Convertible (2004-2006).
Page Count
Estimated Page Count:
Approximately 1500-2000+ pages (typical for full service manuals of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF or similar, searchable text is common)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed instructions for 2.7L V6 and 3.5L V6 engines, including removal, installation, overhaul, timing, lubrication, and cooling system.
Transmission Service:
Coverage for automatic transmissions (e.g., 4-Speed Automatic 40TE/41TE), including diagnosis, repair, fluid changes, and torque converter procedures.
Chassis Systems:
Suspension (front struts, rear shocks, control arms), steering (power steering system, rack and pinion), and brakes (disc/drum, ABS, hydraulic system).
Electrical Systems:
Complete wiring diagrams, component testing, diagnosis of lighting, ignition, starting, charging, power windows/locks, convertible top control, and instrument cluster.
Body And Convertible Top:
Body panel repair, door mechanisms, convertible top hydraulic and electrical systems, trim components, glass replacement.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) for Powertrain Control Module (PCM) and other modules, sensor testing.
Repair Operations:
Engine component overhaul (e.g., cylinder heads, pistons), transmission rebuilds, brake caliper replacement, suspension component replacement, exhaust system repair.
Special Procedures:
Convertible top motor and cylinder replacement, hydraulic fluid bleeding, power steering system bleeding, fuel system pressure testing.
Technical Depth
Diagnostic Scope:
Advanced diagnostics including circuit tracing, component resistance testing, voltage checks, and interpretation of diagnostic scan tool data.
Repair Complexity:
Covers from basic maintenance to full engine and transmission overhauls, providing step-by-step instructions with torque specifications and tolerances.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically searchable, allowing quick access to specific topics).
Print Quality
Diagram Clarity:
High-resolution diagrams and illustrations for clarity in component identification and repair procedures.
Binding Type
Digital Access:
Downloadable file, accessible on multiple devices.
Paper Type
Digital Features:
Bookmarked sections, search functionality, linked cross-references for efficient navigation.
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.7L (2736cc) DOHC V6 (EER, EGK engine codes)
Engine 2:
3.5L (3497cc) SOHC V6 (EGW engine code)
Performance
2.7L V6 Horsepower:
Approximately 189 hp @ 6000 RPM
2.7L V6 Torque:
Approximately 191 lb-ft @ 4500 RPM
3.5L V6 Horsepower:
Approximately 225 hp @ 6000 RPM
3.5L V6 Torque:
Approximately 240 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher octane for optimal performance in 3.5L)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (40TE/41TE)
Optional
Optional Transmission:
No manual transmission option for this generation convertible.
Features
Transmission Features:
Electronically controlled, adaptive shift logic, torque converter clutch.
📐 Dimensions
Exterior
Length:
Approximately 193.7 inches
Width:
Approximately 71.5 inches
Height:
Approximately 55.7 inches
Wheelbase:
Approximately 109.7 inches
Cargo
Trunk Volume Convertible Top Up:
Approximately 10.7 cubic feet
Weights
Curb Weight:
Approximately 3500 - 3700 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Generally rated 'Good' for the driver and passenger in frontal crash tests by NHTSA (for similar models).
IIHS Side Impact Rating:
Varies; check specific model year tests, but often rated 'Acceptable' or 'Good' for side impacts.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Optional traction control system available on some trims.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags.
Rollover Protection:
Reinforced A-pillars and often pop-up rollover protection hoops behind the rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional Boston Acoustics premium sound system, Sirius Satellite Radio readiness.
Navigation:
Optional factory navigation system may have been available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Keyless Entry:
Standard keyless entry with remote key fob.
Connectivity
Power Ports:
12V power outlets for charging accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Engine Coolant Flush:
Typically every 30,000 miles or 3 years.
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on usage. Check manual for AT fluid type and capacity.
Spark Plug Replacement:
Approximately every 100,000 miles for Double Platinum or Iridium plugs (check specific engine).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is commonly recommended for both V6 engines. Consult manual for exact specification and capacity.
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 4) or equivalent is typically specified for the 40TE/41TE transmission.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically orange or pink).
Known Issues
Convertible Top Leaks:
Potential for water leaks around seals and weatherstripping, especially with age.
Power Window Motors:
Failure of power window motors or regulators is a common issue.
Transmission Hard Shifting:
The 4-speed automatic transmission can sometimes exhibit harsh shifting or slipping; requires proper fluid maintenance.
Coil On Plug Failures:
Individual ignition coil failures can lead to misfires and rough running.
Suspension Wear:
Worn ball joints, tie rod ends, and strut mounts can affect ride quality and steering.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing stylish and comfortable vehicles, including many popular convertibles throughout the decades.
Model Evolution
Second Generation Sebring:
This 2004-2006 Sebring Convertible is part of the second generation, introduced for the 2001 model year. It featured a more aerodynamic and rounded design compared to its predecessor.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Convertible Popularity:
The Sebring Convertible was generally well-received for its styling and affordability in the convertible segment during its production run.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year; consulting specific consumer reports for 2004-2006 models is recommended for detailed insights.
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