2004-2008 Suzuki Swift Sport Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: Suzuki Model: Swift Sport Generation: ZC21S/ZC31S Production Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Chassis Codes: ZC21S (standard), ZC31S (Sport) 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Home Mechanics Competitive Analysis Differentiation: Avoids 'cheap, incomplete, inferior manuals', emphasizes completeness and accuracy. Key Features Completeness: Absolutely No Missing Pages, 100% Complete and Intact Reliability: Official Service Information You Can Count On Delivery: Instant Download Link After Payment Support: Customer Satisfaction Guaranteed, Issues Resolved Within Hours Accessibility: Works on Laptops/Tablets in the garage, no computer skills needed. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop repair and service for 2004-2008 Suzuki Swift Sport. All Models Covered: True Page Count Estimated Page Count: Detailed, extensive (specific number not provided, but described as 'complete and intact') Manual Type Manual Classification: Workshop Repair and Service Manual Language Language: English Format File Format: PDF Cross Platform Compatibility: Windows, Mac, Linux 📖 Manual Coverage Systems Covered Engine: Complete Engine Service, Disassembly, Reassembly, Engine Removal, Engine Firing Order, Timing Chain Service Fuel And Lubrication: Fuel and Lubrication Systems, Carb Rebuild, Carb Adjustments, Lube Points, Oil Types Electrical: Electrical System, Ignition, Charging, Starter, Battery, Switches, Wiring Diagrams, Wire/Cable/Hose Routing Chassis: Chassis, Wheels, Brakes, Steering, Suspension, Axles, Chassis Assembly, U-Joint Service Procedures, CV Joint Service Procedures, Front Suspension Transmission: Gearbox, Gearbox Service, Gearbox Removal and Installation, Clutch Removal and Installation Bodywork: Bodywork Cooling: Cooling System Exhaust: Exhaust System, Exhaust Service Procedures Included Maintenance: Periodic Maintenance and Tune-Up Procedures, Factory Maintenance Schedules Repair: Virtually everything to Repair, Maintain, Rebuild, Refurbish or Restore Diagnostics: All diagnostic procedures, Fault Finding Technical Data: Detailed Specifications, Service Data, Tightening Torques Illustrations: Abundant Illustrations, Lots of pictures & diagrams Technical Depth Depth Of Coverage: Factory Repair Procedures, same information as Professional Technicians and Mechanics Tools: Covers necessary and specialized tools for repairs. Torque Specifications: Detailed tightening torques for critical fasteners. Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems. Manual Type Scope: Full Factory Service Manual including diagnostic procedures and repair specifications. 📊 Manual Specifications File Format PDF Quality: High Quality, Printable Diagrams, Searchable text (implied by PDF format) Print Quality Printable Pages: Yes, designed for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M16A (1.6L VVT) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT (Variable Valve Timing) Performance Horsepower: Approximately 125 PS (92 kW; 123 hp) at 6,400 rpm (varies slightly by region/spec) Torque: Approximately 156 Nm (115 lb-ft) at 4,800 rpm (varies slightly by region/spec) Displacement: 1.6 Liters (1586 cc) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection Fuel Type: Unleaded Gasoline Maintenance Recommended Oil Viscosity: Refer to manual (typically 5W-30 or 10W-40 depending on climate, e.g., 0W-20, 5W-20, 5W-30) Recommended Oil Capacity: Refer to manual (typically around 4.0 - 4.5 liters with filter change) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (less common on Sport models, but may be covered) Features Clutch Type: Hydraulic, Dry single-plate Maintenance Manual Transmission Fluid Type: Refer to manual (e.g., API GL-4, SAE 75W-90 or 75W-85) Automatic Transmission Fluid Type: Refer to manual (e.g., JWS 3309 or equivalent) 📐 Dimensions Exterior Length: Approx. 3,785 mm (149.0 in) Width: Approx. 1,755 mm (69.1 in) Height: Approx. 1,500 mm (59.1 in) Wheelbase: Approx. 2,380 mm (93.7 in) Weights Curb Weight: Approx. 1,045 kg (2,304 lb) for Manual Transmission 🛡️ Safety Features Ratings Crash Test Information: Refer to manual for specific crashworthiness details; generally designed to meet regional safety standards. Active Features Braking System: Front: Ventilated Disc Brakes; Rear: Disc Brakes (Sport models usually feature upgraded braking systems) ABS: Anti-lock Braking System (ABS) typically standard or optional. Passive Features Airbags: Front airbags, potentially side airbags (refer to manual for specific configurations) Seatbelts: Pretensioner seatbelts with force limiters 💡 Technology Features Infotainment Audio System: Typically features an aftermarket or factory radio with CD player and basic speaker system. Manual will cover wiring and component replacement. Driver Assistance Features: Limited by the era; primarily focused on mechanical systems and basic electricals. No advanced driver-assistance systems (ADAS) expected. Connectivity Features: No integrated Bluetooth or USB typically found in stock form; manual will cover wiring for any aftermarket additions. 🔧 Maintenance Service Intervals Oil And Filter Change: Refer to manual (typically 10,000 km or 12 months, whichever comes first, but often recommended at 5,000-7,500 km for optimal performance). Air Filter Replacement: Refer to manual (e.g., 20,000 - 40,000 km) Spark Plug Replacement: Refer to manual (e.g., 40,000 - 100,000 km depending on plug type) Fluid Specifications Coolant Type: Refer to manual (typically ethylene glycol-based, pink or red color, long-life coolant) Brake Fluid Type: Refer to manual (typically DOT 3 or DOT 4) Known Issues Common Wear Items: Clutch wear, suspension components (bushings, ball joints),...
Anti-lock Braking System (ABS) typically standard or optional.
Passive Features
Airbags:
Front airbags, potentially side airbags (refer to manual for specific configurations)
Seatbelts:
Pretensioner seatbelts with force limiters
💡 Technology Features
Infotainment
Audio System:
Typically features an aftermarket or factory radio with CD player and basic speaker system. Manual will cover wiring and component replacement.
Driver Assistance
Features:
Limited by the era; primarily focused on mechanical systems and basic electricals. No advanced driver-assistance systems (ADAS) expected.
Connectivity
Features:
No integrated Bluetooth or USB typically found in stock form; manual will cover wiring for any aftermarket additions.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Refer to manual (typically 10,000 km or 12 months, whichever comes first, but often recommended at 5,000-7,500 km for optimal performance).
Air Filter Replacement:
Refer to manual (e.g., 20,000 - 40,000 km)
Spark Plug Replacement:
Refer to manual (e.g., 40,000 - 100,000 km depending on plug type)
Fluid Specifications
Coolant Type:
Refer to manual (typically ethylene glycol-based, pink or red color, long-life coolant)
Brake Fluid Type:
Refer to manual (typically DOT 3 or DOT 4)
Known Issues
Common Wear Items:
Clutch wear, suspension components (bushings, ball joints), exhaust system integrity, potential oil consumption with high mileage.
Engine Specifics:
The M16A engine is generally robust; maintaining oil levels and coolant is crucial. Timing chain tensioner longevity should be monitored.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for lightweight, sporty vehicles and motorcycles.
Model Evolution
Swift Lineage:
The Swift is a subcompact car with a long history, evolving through several generations. The Sport variant represents a performance-oriented version focusing on handling and spirited driving.
Production
Manufacturing Locations:
Primarily Japan (for the Sport model), also produced in other countries for different markets.
🏆 Awards & Recognition
Recognitions
Market Reception:
Praised for its agile handling, peppy engine, and affordable performance. Often considered a 'hot hatch' bargain.