Basic Information Identification Make: Arctic Cat Model: ATV 500 TRV Year: 2004 Trim Level: TRV (Touring/Recreational Vehicle) Color Variant: Green Codes Engine Code: Likely a variant of the Suzuki LT-F500F engine family, common in Arctic Cat ATVs of this era. Transmission Type Code: Automatic (CVT) Introduction Market Position Segment: High-performance utility ATV, designed for trail riding, recreational use, and light work applications. Target Audience: Enthusiasts seeking a capable and durable all-terrain vehicle with enhanced traction and versatility (TRV designation implies 2-up riding capability or extended cargo). Competitive Analysis Competitors: Competed against models like the Polaris Sportsman 500, Can-Am Outlander 500, and Yamaha Kodiak 450/Grizzly 660 during its production run. Key Features Drivetrain: 4x4 with automatic transmission (CVT) for ease of use and consistent power delivery. Suspension: Independent front and rear suspension for improved ride comfort and terrain handling. Trv Designation: TRV typically signifies a longer wheelbase and/or a reversible passenger seat or platform, enhancing its utility and comfort for two riders. Manual Details Coverage Areas Primary Coverage: Comprehensive parts identification and assembly for the 2004 Arctic Cat ATV 500 TRV. Secondary Coverage: Overhaul, disassembly, and assembly procedures for major vehicle systems. Page Count Estimated Page Count: Likely 300-600 pages based on typical factory parts and service manuals for ATVs of this complexity. Manual Type Type: Factory Parts Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Crankshaft, piston, cylinder, cylinder head, camshaft, valves, cam chain, magneto cover, oil filter/pump, water pump, cooling system, exhaust system. Transmission Drivetrain: Clutch (primary/secondary), V-belt, drive train components, front drive gearcase, secondary transmission, starter clutch. Chassis Suspension: Frame, front suspension, rear suspension, sway bar, tilt frame, cargo box, tailgate. Brakes Steering: Front brake, rear brake, parking brake, steering system. Electrical Ignition: Battery, starter motor, magneto, wiring harness, throttle body. Body Controls: Hood, headlight, canopy, taillight, dash, console, floor panel, seat, gas tank, accelerator, gear shifting, shifter. Procedures Included Assembly Disassembly: Detailed step-by-step instructions for disassembling and reassembling all major vehicle components. Overhaul: Comprehensive overhaul procedures for engine, transmission, and suspension components. Parts Identification: Exploded views and part number cross-references for every component. Technical Depth Depth: Factory-level technical detail, suitable for professional mechanics and experienced DIY enthusiasts. Manual Specifications File Format Digital Format: PDF Print Quality Printability: Printable Zoomability: Zoomable Text Searchability: Searchable Text Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC Engine Displacement: 471cc (approx.) Cylinders: Single Cylinder Cooling System: Liquid-Cooled Performance Horsepower: Estimated 30-35 HP (at crankshaft), specific figures vary by tuning and altitude. Torque: Adequate torque for its class, optimized for low-to-mid range pulling power. Fuel System Fuel Delivery: Carburetor (likely a Mikuni or Keihin) - specific model not provided but common for the era. Fuel Type: Unleaded Gasoline Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 recommended (refer to manual for precise specification). Engine Oil Capacity: Approximately 2.0-2.2 liters (refer to manual for exact capacity). Coolant Type: Ethylene glycol based antifreeze (50/50 mix with distilled water recommended). Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Modes: 2WD/4WD selectable Features Gear Selection: High, Low, Neutral, Reverse, Park Belt Drive: CVT belt drive system for smooth power transfer. Fluid Specifications Cvtf Fluid Type: Arctic Cat XT CVT Fluid or equivalent specified for Arctic Cat CVT systems (refer to manual for exact specification). Dimensions Exterior Length: Likely around 83-87 inches (210-221 cm) for a TRV model of this era. Width: Likely around 46-48 inches (117-122 cm). Height: Likely around 47-50 inches (119-127 cm). Weights Dry Weight: Approximately 600-650 lbs (272-295 kg). Ground Clearance: Likely around 10-12 inches (25-30 cm). Cargo Rack Capacity Front: Approximately 100 lbs (45 kg). Rack Capacity Rear: Approximately 200 lbs (90 kg). Towing Towing Capacity: Typically around 1050 lbs (476 kg) for ATVs of this class. Safety Features Ratings Safety Standards: Designed to meet ATV safety standards of the era (e.g., ANSI/SVIA 1-2001). Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: CVT provides engine braking effect for downhill control. Passive Features Lighting: Headlights, taillight, and brake light. Ergonomics: Designed with rider comfort and control in mind, including handgrips and floorboards. Technology Features Infotainment Features: Basic instrumentation cluster with speedometer, odometer, fuel gauge, and warning lights. No advanced infotainment systems typical of modern vehicles. Driver Assistance Features: 4x4 selectable system for enhanced traction. No electronic driver assistance aids like ABS or traction control. Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Typically every 100-200 operating hours or annually (refer to manual for precise recommendation). Air Filter Cleaning: Regular inspection and cleaning, especially in dusty conditions. Replacement as needed. Spark Plug Replacement: Approximately every 100-150 operating hours or annually. Cv Belt Inspection: Regular inspection for wear and damage, replacement based on condition and usage. Fluid...