This manual covers the 2004 650 V-2 4x4 FIS, a high-performance utility ATV recognized for its robust V-twin engine and selectable 4x4 capability. Designed for demanding terrain, this model offers significant power and torque, making it a capable machine for work and recreation. A manufacturer with a strong heritage in powersports, introduced this V-twin platform to compete effectively in the competitive utility ATV market of the early to mid-2000s. The 650 V-2 4x4 FIS is distinguished by its powerful engine layout, advanced drivetrain, and the characteristic styling of its era. This factory full parts manual provides complete parts identification and listing for the 2004 650 V-2 4x4 FIS. It includes detailed illustrations and exploded views for all major systems, such as the engine and drivetrain, chassis and body, suspension and steering, brakes, and electrical components. The manual facilitates accurate part ordering and guides owners and technicians through overhaul, disassembly, and assembly procedures. Its searchable, zoomable, and printable format ensures accessibility and ease of use for maintaining and repairing this capable utility ATV. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-2 4x4 FIS Year: 2004 Model Code: A2004ISR4BCAG Color Variant: Green Product Type: Parts Manual 👋 Introduction Market Position Atv Segment: High-performance utility ATV of its era. Key Features Engine Layout: V-twin configuration, known for robust power delivery. Drivetrain: Selectable 4x4 with 'On-Demand' front differential (FIS - Full Independent Suspension typically refers to chassis design, but the V-twin and 4x4 are key identifiers). Manual Value Proposition: Essential for owners seeking to maintain, repair, or identify correct parts for their 2004 Arctic Cat 650 V-2 4x4 FIS. 📋 Manual Details Coverage Areas Primary Coverage: Complete Parts Identification and Listing Secondary Coverage: Detailed Illustrations and Exploded Views Page Count Estimated Pages: Not explicitly stated, but typical for a comprehensive ATV parts manual. Manual Type Type: Factory Full Parts Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine, Crankshaft, Piston, Cylinder, Cylinder Head, Camshaft, Valve Train, V-Belt, Clutch, Transmission, Drive Train, Front Drive Gearcase, Secondary Drive, Secondary Transmission, Gear Shifting, Starter Motor, Starter Clutch, Magneto, Magneto Cover, Water Pump, Oil Filter/Pump Chassis And Body: Frame, Canopy, Taillight, Cargo Box, Tailgate, Console, Floor Panel, Dash, Hood, Headlight, Seat, Gas Tank, Tilt Frame, Wheel and Tire Suspension And Steering: Front Suspension, Rear Suspension, Steering, Sway Bar Brakes Brake Systems: Front Brake, Rear Brake, Parking Brake Electrical Electrical System: Wiring Harness, Battery Fuel And Air Fuel And Air Induction: Air Intake, Throttle Body Cooling Cooling System: Cooling Procedures Included Repair And Assembly: Overhaul, Disassembly and Assembly of all listed components. Component Identification: Identification of all individual parts for ordering and replacement. Technical Depth Detail Level: Comprehensive. Provides detailed exploded views for precise part identification and correct assembly. 📊 Manual Specifications File Format Format: PDF Print Quality Readability: Printable, Zoomable, Searchable Text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Software Requirements Reader Software: Adobe Reader, Foxit Reader, or any other PDF reader. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, liquid-cooled Displacement: Approximately 650cc (Exactcc may vary slightly by specific sub-model or tuning, but the '650' designation is standard). Performance Horsepower Estimate: Estimated 50-55 HP (typical for this class and era). Torque Estimate: Estimated 40-45 lb-ft (typical for this class and era). Fuel System Fuel Delivery: Carbureted (likely dual Mikuni carburetors, common for V-twins of this era). 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with High/Low range and Reverse Features Drive Modes: 2WD/4WD with Front Differential Lock (via FIS system). 📐 Dimensions Exterior Wheelbase: Approximately 50 inches (typical for 2004 utility ATVs). Weights Dry Weight: Approximately 600-650 lbs (dry weight varies slightly). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Lighting: Headlights, Taillight. 💡 Technology Features Infotainment Display Features: Digital gauge cluster with speedometer, odometer, trip meter, fuel level, 4WD indicator, etc. Driver Assistance Traction Control: Limited to the 4WD system and differential lock, no electronic traction control. Connectivity Charging System: 12V electrical system with charging coil for battery. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6 months (check specific manual for exact recommendations). Air Filter Cleaning: Recommended every 20-30 hours or as conditions dictate. Spark Plug Replacement: Generally every 1-2 years or 1000-2000 miles (check manual for specific plug type and interval). Fluid Specifications Engine Oil Type: SAE 10W-40 or 20W-50 API SG/SH/SJ (Verify with manual for exact viscosity and API rating). Transmission Fluid Type: Arctic Cat XT-2 CVT Fluid or equivalent (Specific CVT fluid is crucial). Coolant Type: Permanent type ethylene glycol antifreeze (50/50 mix with distilled water). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Common Wear Items: CVT belt, wheel bearings, suspension bushings, starter solenoid, brake pads. Potential Challenges:...