BMW Z4 2 5i Owner Maintenance Service Repair Manual 2004
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🏷️ Basic Information Identification Make: BMW Model: Z4 Model Variant: sDrive25i Year: 2004 Codes Chassis Code: E85 Engine Code Group: N52 👋 Introduction Market Position Segment: Premium Two-Seater Sports Roadster Usp: Combination of BMW's renowned driving dynamics, premium interior, and attractive roadster styling. Competitive Analysis Key Competitors: Porsche Boxster, Mercedes-Benz SLK, Audi TT Roadster, Honda S2000 Key Features Driving Experience: Rear-wheel drive, balanced chassis, responsive steering, powerful inline-six engine. Design: Long hood, short deck, classic roadster proportions, retractable soft-top. Manual Value Proposition: Provides essential knowledge for owners to maintain and service their vehicle, potentially saving on dealership costs. 📋 Manual Details Coverage Areas Primary Coverage: Operation, Maintenance, Service, Basic Repairs Additional Coverage: Troubleshooting, Diagnostics Page Count Estimated Page Count: Approx. 500-800 pages (typical for comprehensive service manuals of this era) Manual Type Type: Owner's & Service/Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (M54B25), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Clutch, Drive Shaft, Differential, Axles Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electronics, Engine Control Unit (ECU), Transmission Control Unit (TCU) Body: Exterior Body Panels, Doors, Hood, Trunk, Convertible Top Mechanism, Interior Trim, Seats Procedures Included Maintenance: Oil Change, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Brake Pad Replacement, Battery Service Service: Scheduled Maintenance Tasks, Component Inspections, Diagnostics & Troubleshooting for Common Faults Repair: Engine Component R&R (e.g., Alternator, Starter), Suspension Component Replacement, Brake Component Replacement, Basic Electrical Component Repair Diagnostics: OBD-II Code Interpretation, Symptom-Based Troubleshooting Guides Technical Depth Depth: Comprehensive - Covers routine maintenance, diagnostics, and repair procedures for most major systems. Suitable for DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (if professionally scanned/created) Print Quality Printability: High quality, printable pages for user convenience Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M54B25 Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2494 cc (2.5 Liters) Performance Horsepower: 189 hp @ 6000 rpm Torque: 230 Nm (170 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management ECU Type: Bosch Motronic ME9.2 or similar 🔧 Transmission Standard Type: 6-Speed Manual Optional Type: 6-Speed Steptronic Automatic Features Clutch Type: Hydraulic, Single Dry Plate (Manual Transmission) Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent GL-4/GL-5 manual transmission fluid) Automatic Transmission Fluid: ATF LT71141 or BMW Part No. 8322 9 407 807 (or equivalent Esso LT 71141) 📐 Dimensions Exterior Length: 4090 mm (161.0 in) Width: 1740 mm (68.5 in) Height: 1300 mm (51.2 in) Wheelbase: 2495 mm (98.2 in) Weights Curb Weight Manual: Approx. 1400 kg (3086 lbs) Curb Weight Automatic: Approx. 1430 kg (3153 lbs) Cargo Trunk Volume: 260 Liters (9.2 cu ft) with top up 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 5 Stars (Passenger) - Based on typical BMWs of this era Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: Automatic Stability Control and Traction (ASC+T) Passive Features Airbags: Frontal airbags, Side airbags Rollover Protection: Pop-up roll bar system 💡 Technology Features Infotainment Head Unit: BMW Business CD or Professional CD/RDS (optional Professional Navigation System available) Audio System: Standard 6-speaker system, optional Harman Kardon surround sound Driver Assistance Cruise Control: Standard Connectivity Bluetooth: Optional (via BMW Assist or aftermarket integration) 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system typically recommends every 10,000-15,000 miles or annually, whichever comes first. Consult manual for exact recommendations. Air Filter Replacement: Typically every 30,000 miles or as indicated by CBS. Cabin Filter Replacement: Typically every 15,000-30,000 miles or annually. Spark Plug Replacement: Typically around 60,000 miles (for iridium plugs). Brake Fluid Change: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic engine oil meeting BMW LL-01 specification. Coolant Type: BMW Blue Coolant (G48), a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 (or DOT 4 LV for vehicles with DSC). Known Issues Common Problems: Oil leaks (valve cover gasket, oil pan gasket), VANOS solenoid issues, cooling system leaks (water pump, thermostat housing), convertible top hydraulic leaks, VANOS line failures (specific to early M54 engines). Preventative Maintenance: Regular inspection of oil seals and gaskets, proactive replacement of cooling system components, regular fluid flushes. 📚 Vehicle History Brand Heritage Legacy: BMW has a long-standing reputation for producing driver-focused sports cars, dating back to models like the 328 and 507. Model Evolution Predecessor: BMW Z3 Roadster/Coupé Generation: First Generation Z4 (E85/E86) Production Manufacturing Plant: Spartanburg, South Carolina, USA Production Years For Gen1: 2002-2008 🏆 Awards & Recognition Recognitions Car And...
Comprehensive - Covers routine maintenance, diagnostics, and repair procedures for most major systems. Suitable for DIY enthusiasts and professional technicians.
High quality, printable pages for user convenience
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B25
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2494 cc (2.5 Liters)
Performance
Horsepower:
189 hp @ 6000 rpm
Torque:
230 Nm (170 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
ECU Type:
Bosch Motronic ME9.2 or similar
🔧 Transmission
Standard
Type:
6-Speed Manual
Optional
Type:
6-Speed Steptronic Automatic
Features
Clutch Type:
Hydraulic, Single Dry Plate (Manual Transmission)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent GL-4/GL-5 manual transmission fluid)
Automatic Transmission Fluid:
ATF LT71141 or BMW Part No. 8322 9 407 807 (or equivalent Esso LT 71141)
📐 Dimensions
Exterior
Length:
4090 mm (161.0 in)
Width:
1740 mm (68.5 in)
Height:
1300 mm (51.2 in)
Wheelbase:
2495 mm (98.2 in)
Weights
Curb Weight Manual:
Approx. 1400 kg (3086 lbs)
Curb Weight Automatic:
Approx. 1430 kg (3153 lbs)
Cargo
Trunk Volume:
260 Liters (9.2 cu ft) with top up
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 5 Stars (Passenger) - Based on typical BMWs of this era
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Passive Features
Airbags:
Frontal airbags, Side airbags
Rollover Protection:
Pop-up roll bar system
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS (optional Professional Navigation System available)
Audio System:
Standard 6-speaker system, optional Harman Kardon surround sound
Driver Assistance
Cruise Control:
Standard
Connectivity
Bluetooth:
Optional (via BMW Assist or aftermarket integration)
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically recommends every 10,000-15,000 miles or annually, whichever comes first. Consult manual for exact recommendations.
Air Filter Replacement:
Typically every 30,000 miles or as indicated by CBS.
Cabin Filter Replacement:
Typically every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Typically around 60,000 miles (for iridium plugs).
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic engine oil meeting BMW LL-01 specification.
Coolant Type:
BMW Blue Coolant (G48), a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 (or DOT 4 LV for vehicles with DSC).
Known Issues
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), VANOS solenoid issues, cooling system leaks (water pump, thermostat housing), convertible top hydraulic leaks, VANOS line failures (specific to early M54 engines).
Preventative Maintenance:
Regular inspection of oil seals and gaskets, proactive replacement of cooling system components, regular fluid flushes.
📚 Vehicle History
Brand Heritage
Legacy:
BMW has a long-standing reputation for producing driver-focused sports cars, dating back to models like the 328 and 507.
Model Evolution
Predecessor:
BMW Z3 Roadster/Coupé
Generation:
First Generation Z4 (E85/E86)
Production
Manufacturing Plant:
Spartanburg, South Carolina, USA
Production Years For Gen1:
2002-2008
🏆 Awards & Recognition
Recognitions
Car And Driver Best Convertible:
Car and Driver named the Z4 a '10Best' in 2003 and 2004 for its handling and engine.
Ratings
Desempeño:
Consistently praised for its driving dynamics and balanced chassis by automotive journalists.