Bombardier Quest / Traxter 500 650 Service Manual Repair 2004

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🏷️ Basic Information Identification Make: Bombardier Model: Quest / Traxter Year: 2004 Type: ATV (All-Terrain Vehicle) Codes Product Identifier: Bombardier Quest / Traxter 500 650 Service Manual Repair 2004 PDF Download Brand Identifier: BRP (Bombardier Recreational Products) 👋 Introduction Market Position Target Audience: Owners of 2004 Bombardier Quest and Traxter ATVs, as well as professional ATV technicians and repair shops. Also relevant for owners of rebadged John Deere models. Competitive Analysis Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information, crucial for maintaining the performance, longevity, and safety of these Bombardier ATVs. Offers significant cost savings compared to dealership service. Key Features Manual Features: Instant PDF download, high page count, detailed diagrams and photos, troubleshooting guides, torque specifications, and coverage for a wide range of 2004 Quest and Traxter variants. Support: Free replacement offer if the manual is lost. 📋 Manual Details Coverage Areas Covered Models: 2004 Bombardier Quest 500, 2004 Bombardier Quest 500 XT, 2004 Bombardier Quest 650, 2004 Bombardier Quest 650 XT, 2004 Bombardier Quest Max, 2004 Bombardier Quest Max XT, 2004 Bombardier Traxter Auto, 2004 Bombardier Traxter XL, 2004 Bombardier Traxter XT, 2004 Bombardier Traxter Max, 2004 Bombardier Traxter Max XT. Also covers John Deere Buck and John Deere Trail Buck due to shared platform/plastics. Page Count Page Count: 543 Manual Type Manual Type: Factory Repair Manual / Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete engine teardown and rebuild procedures, including internal components, lubrication, cooling, and fuel systems. Specific coverage for 500cc and 650cc engine variants. Transmission: Detailed information on automatic transmission operation, maintenance, repair, and overhaul. Includes drive clutch and driven clutch (variator) system. Drivetrain: Coverage of rear differential, driveshaft, CV joints, and axle assemblies. Includes maintenance and repair procedures for 2WD and 4WD systems. Brakes: Front and rear brake system diagnosis, repair, and maintenance. Includes hydraulic brake lines, calipers, rotors, and parking brake. Suspension: Front and rear suspension system analysis, including struts, shock absorbers, control arms, and bushings. Includes adjustment and replacement procedures. Electrical System: Comprehensive coverage of ignition system, charging system (stator, rectifier/regulator), battery, starting system, lighting (headlights, taillights), and electrical component testing. Bodywork And Plastics: Information on body panel removal, installation, and care. Specific mention of plastic components and fenders. Fuel System: Detailed sections on fuel delivery, including fuel pump, fuel lines, and carburetor (or fuel injection if applicable to specific models). Includes jetting and mixture screw adjustments. Cooling System: Coverage of the cooling system, including radiator, coolant hoses, and coolant fluid specifications. Steering System: Information on steering column, handlebars, tie rods, and wheel alignment. May include EPS (Electric Power Steering) details if equipped. Procedures Included Maintenance: Routine maintenance procedures, including oil changes, filter replacements, spark plug checks, lubrication points, and general inspection schedules. Troubleshooting: Extensive troubleshooting guides for common problems and diagnostic procedures, including electrical issues, starting problems, and performance issues. Repair: Detailed, step-by-step repair instructions for virtually all components of the ATV, from minor adjustments to major component overhauls. Rebuilds: Complete tear-down and rebuild instructions for engine, transmission, and other major mechanical assemblies. Installation: Instructions for installing new or replacement parts and components. Diagnostics: Procedures for diagnosing issues related to engine performance, electrical systems, and mechanical components. Includes error code interpretation if applicable. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission rebuilds. Visual Aids: Includes numerous pictures, illustrations, and part diagrams to guide users through procedures. Data Included: Torque specifications, fluid capacities, viscosity recommendations, valve clearances, bore/stroke dimensions, and other critical technical data. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Restrictions: No restrictions on printing. Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) Searchability Search Functionality: Searchable text within the PDF document. Navigation Navigation: Clickable chapters for easy navigation. Storage Storage Options: Can be saved or burned to disc. ⚙️ Engine Specifications Primary Engine Engine Type 500: Likely a 4-stroke, SOHC, single-cylinder engine. Specific displacement around 499cc. Engine Type 650: Likely a 4-stroke, SOHC, single-cylinder engine. Specific displacement around 649cc. Bore Stroke 500: Specific bore and stroke data would be detailed in the manual, likely around 92mm bore x 75mm stroke for the 499cc variant. Bore Stroke 650: Specific bore and stroke data would be detailed in the manual, likely around 102mm bore x 79mm stroke for the 649cc variant. Cooling System: Liquid-cooled, with a radiator and fan. Performance Horsepower 500: Estimated range of 30-35 HP (exact figures in manual). Horsepower 650: Estimated range of 40-45 HP (exact figures in manual). Torque: Specific torque figures for both engine displacements would be available in the manual. Fuel System Fuel Delivery Method: Primarily carbureted for 2004 models. Specific carburetor identification and jetting specifications will be...

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Type: Atv

공급업체:

Sku: 57183

Collections: ALL ATV Powersports

Availability: In stock

Tags: 2004 500 Atv Bombardier John Deere Powersports Quest Snowmobiles Traxter 500 Traxter 650

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Description

🏷️ Basic Information

Identification

Make:

Bombardier

Model:

Quest / Traxter

Year:

Type:

ATV (All-Terrain Vehicle)

Codes

Product Identifier:

Bombardier Quest / Traxter 500 650 Service Manual Repair 2004 PDF Download

Brand Identifier:

BRP (Bombardier Recreational Products)

👋 Introduction

Market Position

Target Audience:

Owners of 2004 Bombardier Quest and Traxter ATVs, as well as professional ATV technicians and repair shops. Also relevant for owners of rebadged John Deere models.

Competitive Analysis

Manual Value Proposition:

Provides comprehensive, factory-level repair and maintenance information, crucial for maintaining the performance, longevity, and safety of these Bombardier ATVs. Offers significant cost savings compared to dealership service.

Key Features

Manual Features:

Instant PDF download, high page count, detailed diagrams and photos, troubleshooting guides, torque specifications, and coverage for a wide range of 2004 Quest and Traxter variants.

Support:

Free replacement offer if the manual is lost.

📋 Manual Details

Coverage Areas

Covered Models:

2004 Bombardier Quest 500, 2004 Bombardier Quest 500 XT, 2004 Bombardier Quest 650, 2004 Bombardier Quest 650 XT, 2004 Bombardier Quest Max, 2004 Bombardier Quest Max XT, 2004 Bombardier Traxter Auto, 2004 Bombardier Traxter XL, 2004 Bombardier Traxter XT, 2004 Bombardier Traxter Max, 2004 Bombardier Traxter Max XT. Also covers John Deere Buck and John Deere Trail Buck due to shared platform/plastics.

Page Count

Page Count:

Manual Type

Manual Type:

Factory Repair Manual / Service Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine teardown and rebuild procedures, including internal components, lubrication, cooling, and fuel systems. Specific coverage for 500cc and 650cc engine variants.

Transmission:

Detailed information on automatic transmission operation, maintenance, repair, and overhaul. Includes drive clutch and driven clutch (variator) system.

Drivetrain:

Coverage of rear differential, driveshaft, CV joints, and axle assemblies. Includes maintenance and repair procedures for 2WD and 4WD systems.

Brakes:

Front and rear brake system diagnosis, repair, and maintenance. Includes hydraulic brake lines, calipers, rotors, and parking brake.

Suspension:

Front and rear suspension system analysis, including struts, shock absorbers, control arms, and bushings. Includes adjustment and replacement procedures.

Electrical System:

Comprehensive coverage of ignition system, charging system (stator, rectifier/regulator), battery, starting system, lighting (headlights, taillights), and electrical component testing.

Bodywork And Plastics:

Information on body panel removal, installation, and care. Specific mention of plastic components and fenders.

Fuel System:

Detailed sections on fuel delivery, including fuel pump, fuel lines, and carburetor (or fuel injection if applicable to specific models). Includes jetting and mixture screw adjustments.

Cooling System:

Coverage of the cooling system, including radiator, coolant hoses, and coolant fluid specifications.

Steering System:

Information on steering column, handlebars, tie rods, and wheel alignment. May include EPS (Electric Power Steering) details if equipped.

Procedures Included

Maintenance:

Routine maintenance procedures, including oil changes, filter replacements, spark plug checks, lubrication points, and general inspection schedules.

Troubleshooting:

Extensive troubleshooting guides for common problems and diagnostic procedures, including electrical issues, starting problems, and performance issues.

Repair:

Detailed, step-by-step repair instructions for virtually all components of the ATV, from minor adjustments to major component overhauls.

Rebuilds:

Complete tear-down and rebuild instructions for engine, transmission, and other major mechanical assemblies.

Installation:

Instructions for installing new or replacement parts and components.

Diagnostics:

Procedures for diagnosing issues related to engine performance, electrical systems, and mechanical components. Includes error code interpretation if applicable.

Technical Depth

Depth:

Comprehensive, factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission rebuilds.

Visual Aids:

Includes numerous pictures, illustrations, and part diagrams to guide users through procedures.

Data Included:

Torque specifications, fluid capacities, viscosity recommendations, valve clearances, bore/stroke dimensions, and other critical technical data.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Restrictions:

No restrictions on printing.

Binding Type

Binding Type:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

Searchability

Search Functionality:

Searchable text within the PDF document.

Navigation

Navigation:

Clickable chapters for easy navigation.

Storage

Storage Options:

Can be saved or burned to disc.

⚙️ Engine Specifications

Primary Engine

Engine Type 500:

Likely a 4-stroke, SOHC, single-cylinder engine. Specific displacement around 499cc.

Engine Type 650:

Likely a 4-stroke, SOHC, single-cylinder engine. Specific displacement around 649cc.

Bore Stroke 500:

Specific bore and stroke data would be detailed in the manual, likely around 92mm bore x 75mm stroke for the 499cc variant.

Bore Stroke 650:

Specific bore and stroke data would be detailed in the manual, likely around 102mm bore x 79mm stroke for the 649cc variant.

Cooling System:

Liquid-cooled, with a radiator and fan.

Performance

Horsepower 500:

Estimated range of 30-35 HP (exact figures in manual).

Horsepower 650:

Estimated range of 40-45 HP (exact figures in manual).

Torque:

Specific torque figures for both engine displacements would be available in the manual.

Fuel System

Fuel Delivery Method:

Primarily carbureted for 2004 models. Specific carburetor identification and jetting specifications will be in the manual. Some later models or special editions might have EFI, but the manual focuses on carbureted versions unless otherwise specified.

Recommended Fuel:

Unleaded gasoline, typically 87 octane or higher (specifics in manual).

Fuel Tank Capacity:

Approximately 4.0 gallons (15.1 liters) for most Quest/Traxter models of this era (confirm in manual).

Lubrication

Engine Oil Type:

SAE 10W-40 or 20W-50 motorcycle/ATV specific oil with API SG or higher classification (confirm exact viscosity recommendations and specifications in the manual).

Oil Capacity:

Approximately 2.1 quarts (2.0 liters) for the 500cc engine and 2.4 quarts (2.3 liters) for the 650cc engine, including filter change (confirm in manual).

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse.

Optional

Optional Transmission:

Not applicable for this model year, standard CVT.

Features

Clutch System:

Drive clutch (variator) and driven clutch system for automatic gear ratio changes.

Gear Selection:

Selector for Park (P), Reverse (R), Neutral (N), High (H), and Low (L).

Maintenance

Transmission Fluid Type:

Specific CVT fluid or automatic transmission fluid (ATF) with appropriate specifications will be listed in the manual. Do NOT use standard engine oil.

📐 Dimensions

Exterior

Length:

Approx. 83 inches (210.8 cm) for standard models (confirm in manual for specific variants like Max models).

Width:

Approx. 46 inches (116.8 cm) for standard models (confirm in manual for specific variants like Max models).

Height:

Approx. 45 inches (114.3 cm) for standard models (confirm in manual for specific variants like Max models).

Weights

Dry Weight:

Approx. 580-620 lbs (263-281 kg) depending on model variant (confirm in manual).

Towing Capacity:

Typically rated for 1,200 lbs (544 kg) or more, with a hitch receiver (confirm in manual).

Cargo Capacity:

Front and rear rack capacities, typically around 50 lbs (22.7 kg) front and 100 lbs (45.4 kg) rear (confirm in manual).

🛡️ Safety Features

Ratings

Atv Safety Standards:

ATVs are designed for off-road use and have specific safety guidelines. The manual will likely include warnings and safety precautions related to operation, protective gear, and responsible use.

Active Features

Braking System:

Hydraulic disc brakes on all wheels (typically dual front, single rear) for strong stopping power. Parking brake mechanism.

4Wd Engagement:

Selectable 2WD/4WD system (on applicable models) for enhanced traction in challenging terrain.

Passive Features

Lighting:

Dual headlights, tail light, and brake light for visibility. Manual will cover bulb replacement and electrical checks.

Roll Over Protection:

While ATVs do not have full roll cages, the sturdy frame and body design contribute to rider protection. The manual will emphasize safe operating practices to mitigate rollover risks.

💡 Technology Features

Infotainment

Infotainment Features:

Basic ATVs of this era typically lacked advanced infotainment systems. Features would be limited to functional controls and indicators.

Driver Assistance

Driver Assistance Features:

No electronic driver assistance features beyond the selectable 4WD system. Focus is on mechanical reliability and basic functionality.

Connectivity

Connectivity Features:

No modern connectivity features like Bluetooth or smartphone integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 100 hours or annually, whichever comes first (confirm specific interval in manual).

Air Filter Cleaning:

Recommended every 20 hours or as needed in dusty conditions (confirm in manual).

Spark Plug Check:

Recommended every 100 hours or annually (confirm in manual).

Valve Clearance Check:

Typically recommended every 200-300 hours or biennially (confirm exact interval and specifications in manual).

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze with a 50/50 mix of coolant and distilled water (confirm specific type and color in manual).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (confirm specific type in manual).

Known Issues

Common Wear Items:

CV joint boots, wheel bearings, brake pads, and drive belts are common wear items that may require periodic inspection and replacement. Fuel pump reliability can be a concern on some older models.

Carburetor Issues:

Carburetors can be prone to clogging from stale fuel or debris, requiring cleaning and adjustment. Manual will cover jetting and cleaning procedures.

📚 Vehicle History

Brand Heritage

Bombardier Recreational Products:

Bombardier Recreational Products (BRP) has a long history in snowmobiles and powersports, expanding into ATVs with the Traxter and Quest lines, which were later rebranded under the Can-Am name.

Model Evolution

Quest Traxter Development:

The Traxter was introduced in the late 1990s as one of the first true utility ATVs, featuring a 4-stroke engine and a rugged design. The Quest series, including the 500 and 650 models, represented advancements in engine power and features within BRP's ATV lineup.

Production

Manufacturing Origin:

Bombardier ATVs were primarily manufactured in Canada.

🏆 Awards & Recognition

Recognitions

Atv Market Recognition:

Bombardier (and later Can-Am) ATVs are generally recognized for their ruggedness, power, and utility in the powersports market. Specific awards for this 2004 model may not be widely publicized, but the platform was well-regarded for its class.