Chevrolet Spark 2004 Workshop Repair Service Manual
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Basic Information
Identification
Make:
Chevrolet
Model:
Spark
Year:
2004
Codes
Chassis Code:
M300
Introduction
Market Position
Vehicle Segment:
Subcompact Car (City Car)
Competitive Analysis
Key Competitors 2004:
Hyundai Getz, Kia Rio, Ford Ka, Fiat Panda, Toyota Yaris
Key Features
Manual Advantage:
Enables DIY repairs, saving significant costs, empowering owners with technical knowledge
Manual Usability:
Features clear instructions, diagrams, photos, and indexed table of contents for efficient use
Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Hundreds of pages (as indicated by description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagram:
Yes
Electrical System:
Yes
Suspension:
Yes
Periodic Lubrication:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
General Maintenance:
Yes
Troubleshooting:
Yes
Procedures Included
Repair Procedures:
Detailed, step-by-step with substeps, cautions, warnings, and numbered instructions
Diagnostics:
Comprehensive diagnostic information for professional technicians
Maintenance Procedures:
Included as part of general maintenance and periodic lubrication
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Technical Depth
Depth:
Professional, used by local service/repair shops, factory manual equivalent
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
Zoom IN/OUT enabled
Binding Type
Binding:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital Download (N/A for physical paper type)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder (SOHC/DOHC - specific to market variant, likely 1.0L or 1.2L)
Displacement:
Likely 995cc (F10D) or 1051cc (F12S3)
Fuel System:
Multi-point Fuel Injection (MPI)
Performance
Horsepower Range:
Approx. 55-65 hp (depending on engine variant)
Torque Range:
Approx. 85-95 Nm (depending on engine variant)
Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (market dependent)
Features
Clutch Type:
Single dry plate clutch (Manual)
Dimensions
Exterior
Length:
Approx. 3410-3495 mm
Width:
Approx. 1595-1600 mm
Height:
Approx. 1470-1515 mm
Weights
Curb Weight:
Approx. 750-850 kg
Gross Vehicle Weight:
Approx. 1200-1300 kg
Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing authority, generally reflects subcompact safety standards of the era.
Active Features
ABS:
Optional on some trims/markets
Ebs:
Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and Passenger Airbags standard or optional depending on market
Seat Belts:
3-point front and rear seat belts
Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional), limited speaker count.
Driver Assistance
Parking Assistance:
Not typically equipped with standard parking sensors or cameras.
Connectivity
Auxiliary Input:
Unlikely to be standard, some aftermarket upgrades may exist.
Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-15,000 km or 6-12 months, refer to manual for specific recommendations
Spark Plug Replacement:
Refer to manual for mileage/time recommendations
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-30 or 10W-40 (check manual for exact spec)
Coolant Type:
Ethylene glycol based coolant, silicate inhibited (refer to manual for color/spec)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 (check manual)
Transmission Fluid Type Automatic:
Dexron III (or equivalent specified by manufacturer)
Known Issues
Common Complaints:
Potential for minor electrical gremlins, occasional clutch wear, aging suspension components. Refer to manual for specific diagnostic guidance.
Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea (Daewoo, later acquired by GM)
Model Evolution
Generation Start Year:
2004 (First generation, based on Daewoo Matiz)
Production
Manufacturing Location:
South Korea (GM Daewoo/GM Korea)
Awards & Recognition
Recognitions
Safety Awards:
Specific awards for the 2004 model year would depend on regional testing bodies.
Ratings
Fuel Economy Rating:
Generally good fuel economy for its class and engine size.