🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Product Type: Factory Workshop Service Repair Manual Availability: Free Download 👋 Introduction Market Position Vehicle Segment: Minivan, family vehicle. Competition: Competed against models like Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture. Key Features Versatility: Renowned for its flexible interior seating and cargo configurations, Stow 'n Go seating not yet introduced in this generation. Engine Options: Offered a range of gasoline and diesel engines catering to different needs and markets. Value Proposition: Often positioned as a practical and affordable family hauler. 📋 Manual Details Coverage Areas Trims Included: All Engine Options Covered: 2.5L Diesel, 2.8L Diesel, 2.4L 4-Cylinder, 3.3L V6, 3.8L V6 Manual Origin: Factory Service Workshop Manual Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, repair of 2.4L, 2.5L Diesel, 2.8L Diesel, 3.3L V6, 3.8L V6 engines. Fuel System: Fuel injection, fuel pump, injectors, fuel tank, lines, pressure diagnostics. Ignition System: Spark plugs, coils, wiring, ignition control module, timing. Cooling System: Radiator, thermostat, water pump, coolant, hoses, fan operation. Exhaust System: Catalytic converter, mufflers, pipes, oxygen sensors, emissions controls. Transmission Manual: Manual transmission overhaul, clutch replacement, shift linkage. Transmission Automatic: Automatic transmission diagnosis, repair, fluid service, torque converter. Drivetrain: Front-wheel drive system, CV axles, differential. Brakes System: Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, parking brake. Suspension System: Front and rear suspension components, struts, shocks, ball joints, control arms, bushings. Steering System: Power steering pump, rack and pinion, steering column, tie rod ends. Electrical System Powertrain: ECU, sensors, actuators, wiring harnesses related to engine and transmission. Electrical System Body: Lighting, wipers, power windows, power locks, interior electronics, body control module. Climate Control HVAC: Air conditioning system, heater core, blower motor, refrigerant, controls. Safety Restraint Systems: Airbag system diagnosis and repair, seat belt mechanisms. Body And Frame: Body panel repair, structural components, glass replacement, door mechanisms. Diagnostic Troubleshooting: Systematic diagnostic procedures, fault code interpretation, symptom-based troubleshooting. Procedures Included Preventative Maintenance: Oil changes, fluid checks, filter replacements, tune-ups. Routine Repairs: Component replacement (e.g., spark plugs, brake pads, belts, hoses). Major Repairs: Engine rebuilds, transmission overhauls, suspension overhauls. Electrical Diagnostics: Wiring diagram interpretation, circuit testing, component testing. Troubleshooting Guides: Step-by-step procedures for diagnosing common and uncommon issues. Specifications And Tolerances: Torque specifications, clearances, measurements for all components. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds. Diagnostics Level: Advanced, including electrical system troubleshooting and fault code interpretation. Repair Instructions: Detailed, step-by-step instructions with diagrams and illustrations. 📊 Manual Specifications File Format Format: Likely PDF Searchability: Typically searchable text in PDF format. Print Quality Quality: High-resolution scans, enabling clear printing. Binding Type Binding: Not applicable for digital download. Paper Type Type: Not applicable for digital download. ⚙️ Engine Specifications Primary Engine Engine 2 4L 4 Cyl: 2.4L DOHC 4-cylinder, approx. 145-150 hp, 165 lb-ft torque. Engine 3 3L V6: 3.3L OHV V6, approx. 180 hp, 205 lb-ft torque. Engine 3 8L V6: 3.8L OHV V6, approx. 200-215 hp, 230-240 lb-ft torque. Engine 2 5L Diesel: 2.5L Turbo Diesel (VM Motori), spec varies, typically lower hp/torque than gasoline. Engine 2 8L Diesel: 2.8L Turbo Diesel (VM Motori), spec varies, likely increased torque over 2.5L. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for gasoline engines, likely direct injection or advanced injection for diesels. Recommended Fuel: Unleaded gasoline (87 octane or higher), Diesel fuel for diesel variants. 🔧 Transmission Standard Transmission Type Standard: 4-speed automatic transmission (likely 41TE/42LE family) for most gasoline models. Manual transmission available on some base models with 2.4L. Optional Transmission Type Optional: Some models might have offered different automatic transmission variants based on engine. Features Transmission Features: Electronically controlled, adaptive shift logic. 📐 Dimensions Exterior Wheelbase: Approx. 112.1 inches (Short wheelbase) or 119.3 inches (Long wheelbase, Grand Caravan). Length: Varies by wheelbase, e.g., approx. 177.5 inches (SWB) to 189.4 inches (LWB). Width: Approx. 72.0 inches. Height: Approx. 68.3 inches. Cargo Cargo Volume: Significant cargo space, configurable with removable or folding seats. Exact volume varies by seating configuration and wheelbase. Weights Curb Weight: Ranges from approximately 3,700 lbs to 4,200 lbs depending on engine and configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: Generally good ratings for this era, check specific NHTSA reports for '04 Caravan. IIHS Side Impact: Ratings varied; check specific IIHS reports. Likely had dual front airbags. Active Features ABS: Standard Anti-lock Braking System (ABS) on most trims. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags may have been optional on higher trims. Seatbelts: All seating positions equipped with three-point seatbelts. Available integrated child seats on some models. 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, cassette player, and optional premium sound systems. Rear seat...