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Dodge Neon 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Chassis Code: PG Codes Vehicle Type: Compact Car 👋 Introduction Market Position Target Audience: Dodge Neon owners with basic mechanical skills and independent auto service professionals. Value Proposition: Provides dealership-level information for informed ownership, DIY repairs, and effective communication with technicians. Competitive Analysis Alternative Resources: Official factory service manuals (often more expensive and harder to obtain), generic repair guides (less specific). Key Features Accessibility: Instant download, PDF format compatible with PC, Mac, and various devices. Cost Effectiveness: Saves on shipping, reduces waiting time, and empowers users to potentially save on repair costs. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Diagnostics, Troubleshooting, Maintenance Page Count Estimated Pages: Estimated 1500-2500+ pages (typical for comprehensive service manuals of this era, exact count not provided) Manual Type Type: Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Service and Overhauling, Induction, Fuel System, Emission Control, Mechanical, Control System Powertrain Systems: Transmission, Transmission and Differentials Chassis Systems: Chassis, Steering and Suspension, Brakes, ABS Electrical Systems: Wiring Body Systems: Body Emission Control Systems: Detailed coverage of emission control systems and troubleshooting. Procedures Included Diagnostic Procedures: Troubleshooting and Diagnostics, Diagnosing Engine Fault Symptoms, Testing Suspected Parts, Tracing Wiring Diagrams Repair Procedures: Engine Overhauling, Transmission Service, Chassis Repair, Bodywork Procedures, Fuel System Repairs, Brake Repairs, Suspension and Steering Adjustments Maintenance Procedures: Routine Maintenance, Fluid Changes, Filter Replacements, Inspections Technical Advice: Understanding Engine Management Systems, Practical Quick Solutions, Common Fixes, Tips for Mechanic Communication Service Work: Comprehensive coverage of various service work procedures. Technical Depth Depth: Comprehensive, covering basic mechanical skills to advanced diagnostics and procedures equivalent to authorized dealer service departments. Torque Settings: Full Specifications and Torque Settings included for all major components and procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within PDF (standard for professional digital manuals). Device Compatibility: Viewable on PC, Mac, phones, and e-readers like Kindle. Print Quality Print Capability: Printable individual pages, allowing for clean, stain-free reference. Binding Type Binding Type: N/A (Digital Product - Instant Download) Paper Type Paper Type: N/A (Digital Product - Instant Download) ⚙️ Engine Specifications Primary Engine Engine Family: Chrysler's DOHC family (e.g., 420A, ACR variants) Engine Displacement Base: 2.0 Liters (1996 cc) Engine Configuration: Inline 4-Cylinder Performance Horsepower Base: Approximately 132 hp (may vary slightly by trim/engine code) Torque Base: Approximately 130 lb-ft (may vary slightly by trim/engine code) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Components Timing Mechanism: Timing Belt Cylinder Head: DOHC (Dual Overhead Camshafts), 16 Valves 🔧 Transmission Standard Type: 5-Speed Manual Transmission (e.g., Getrag F23 variant) Optional Type: 4-Speed Automatic Transmission (e.g., Chrysler's 41TE/AE) Features Fluid Type Manual: Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant, or equivalent GL-4 specification) Fluid Type Automatic: ATF+4 (Automatic Transmission Fluid) Components Differential: Integrated into transmission housing (transaxle) 📐 Dimensions Exterior Body Styles: 2-Door Coupe, 4-Door Sedan Wheelbase: Approximately 104.0 inches (2642 mm) Length Sedan: Approximately 174.4 inches (4430 mm) Width: Approximately 67.5 inches (1715 mm) Weights Curb Weight Base: Approximately 2600-2800 lbs (1179-1270 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for 2004 model year, specific tests apply) NHTSA Front Impact Passenger: Good (for 2004 model year, specific tests apply) Active Features ABS: Available (Anti-lock Braking System) Passive Features Airbags: Driver and Passenger Frontal Airbags (standard) Seatbelts: Front pretensioner seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player or cassette player, optional premium sound system. Driver Assistance Cruise Control: Available Connectivity Power Accessories: Power windows, power door locks, power mirrors (availability varies by trim level). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil type used). Refer to manual for specifics. Timing Belt Replacement: Typically recommended around 70,000-100,000 miles or 7 years. Critical due to interference engine design. Fluid Specifications Engine Oil Type: SAE 5W-30 (API certified, synthetic blend or full synthetic recommended) Coolant Type: Mopar OAT (Organic Additive Technology) Coolant or equivalent HOAT (Hybrid Organic Additive Technology) coolant (typically purple or pink color) Known Issues Engine Issues: Head gasket leaks, oil leaks, timing belt tensioner failure, coolant leaks. Transmission Issues: Automatic transmission solenoid issues, clutch wear (manual). Chassis Issues: Strut/shock absorber wear, ball joint wear, exhaust system rust. Electrical Issues: Alternator failure, power window regulator issues, HVAC blower motor resistor failure. 📚 Vehicle History Brand Heritage Dodge Brand Focus: Known for performance-oriented vehicles and value-driven compacts during this era. Model Evolution Neon Generation: Second Generation (PG, 2000-2005). This manual covers the later years of this generation. Production Manufacturing Location: Belvidere, Illinois, USA 🏆 Awards & Recognition Recognitions Jd Power Initial Quality: While specific 2004 awards aren't highlighted in the...
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Dodge Neon 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2004
Chassis Code:
PG
Codes
Vehicle Type:
Compact Car
👋 Introduction
Market Position
Target Audience:
Dodge Neon owners with basic mechanical skills and independent auto service professionals.
Value Proposition:
Provides dealership-level information for informed ownership, DIY repairs, and effective communication with technicians.
Competitive Analysis
Alternative Resources:
Official factory service manuals (often more expensive and harder to obtain), generic repair guides (less specific).
Key Features
Accessibility:
Instant download, PDF format compatible with PC, Mac, and various devices.
Cost Effectiveness:
Saves on shipping, reduces waiting time, and empowers users to potentially save on repair costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance
Page Count
Estimated Pages:
Estimated 1500-2500+ pages (typical for comprehensive service manuals of this era, exact count not provided)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Service and Overhauling, Induction, Fuel System, Emission Control, Mechanical, Control System
Powertrain Systems:
Transmission, Transmission and Differentials
Chassis Systems:
Chassis, Steering and Suspension, Brakes, ABS
Electrical Systems:
Wiring
Body Systems:
Body
Emission Control Systems:
Detailed coverage of emission control systems and troubleshooting.
Procedures Included
Diagnostic Procedures:
Troubleshooting and Diagnostics, Diagnosing Engine Fault Symptoms, Testing Suspected Parts, Tracing Wiring Diagrams
Repair Procedures:
Engine Overhauling, Transmission Service, Chassis Repair, Bodywork Procedures, Fuel System Repairs, Brake Repairs, Suspension and Steering Adjustments
Maintenance Procedures:
Routine Maintenance, Fluid Changes, Filter Replacements, Inspections
Technical Advice:
Understanding Engine Management Systems, Practical Quick Solutions, Common Fixes, Tips for Mechanic Communication
Service Work:
Comprehensive coverage of various service work procedures.
Technical Depth
Depth:
Comprehensive, covering basic mechanical skills to advanced diagnostics and procedures equivalent to authorized dealer service departments.
Torque Settings:
Full Specifications and Torque Settings included for all major components and procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within PDF (standard for professional digital manuals).
Device Compatibility:
Viewable on PC, Mac, phones, and e-readers like Kindle.
Print Quality
Print Capability:
Printable individual pages, allowing for clean, stain-free reference.
Binding Type
Binding Type:
N/A (Digital Product - Instant Download)
Paper Type
Paper Type:
N/A (Digital Product - Instant Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Chrysler's DOHC family (e.g., 420A, ACR variants)
Engine Displacement Base:
2.0 Liters (1996 cc)
Engine Configuration:
Inline 4-Cylinder
Performance
Horsepower Base:
Approximately 132 hp (may vary slightly by trim/engine code)
Torque Base:
Approximately 130 lb-ft (may vary slightly by trim/engine code)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Components
Timing Mechanism:
Timing Belt
Cylinder Head:
DOHC (Dual Overhead Camshafts), 16 Valves
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (e.g., Getrag F23 variant)
Optional
Type:
4-Speed Automatic Transmission (e.g., Chrysler's 41TE/AE)
Features
Fluid Type Manual:
Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant, or equivalent GL-4 specification)
Fluid Type Automatic:
ATF+4 (Automatic Transmission Fluid)
Components
Differential:
Integrated into transmission housing (transaxle)
📐 Dimensions
Exterior
Body Styles:
2-Door Coupe, 4-Door Sedan
Wheelbase:
Approximately 104.0 inches (2642 mm)
Length Sedan:
Approximately 174.4 inches (4430 mm)
Width:
Approximately 67.5 inches (1715 mm)
Weights
Curb Weight Base:
Approximately 2600-2800 lbs (1179-1270 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for 2004 model year, specific tests apply)
NHTSA Front Impact Passenger:
Good (for 2004 model year, specific tests apply)
Active Features
ABS:
Available (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (standard)
Seatbelts:
Front pretensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette player, optional premium sound system.
Driver Assistance
Cruise Control:
Available
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors (availability varies by trim level).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil type used). Refer to manual for specifics.
Timing Belt Replacement:
Typically recommended around 70,000-100,000 miles or 7 years. Critical due to interference engine design.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified, synthetic blend or full synthetic recommended)
Coolant Type:
Mopar OAT (Organic Additive Technology) Coolant or equivalent HOAT (Hybrid Organic Additive Technology) coolant (typically purple or pink color)
Known Issues
Engine Issues:
Head gasket leaks, oil leaks, timing belt tensioner failure, coolant leaks.
Transmission Issues:
Automatic transmission solenoid issues, clutch wear (manual).
Chassis Issues:
Strut/shock absorber wear, ball joint wear, exhaust system rust.
Electrical Issues:
Alternator failure, power window regulator issues, HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Known for performance-oriented vehicles and value-driven compacts during this era.
Model Evolution
Neon Generation:
Second Generation (PG, 2000-2005). This manual covers the later years of this generation.
Production
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Jd Power Initial Quality:
While specific 2004 awards aren't highlighted in the product description, the Neon was a popular model in its segment.
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