🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2004 Market Segment: Subcompact Generation Generation Designation: First Generation (DC) Generation Years: 1999-2005 Codes Chassis Code: DC 👋 Introduction Market Position Positioning: The Kia Rio 2004 is positioned as an affordable and economical subcompact car, offering practical transportation for urban environments and budget-conscious buyers. Competitive Analysis Competitors: Competes with vehicles such as the Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, and Honda Fit. Key Features Features: Known for its fuel efficiency, compact size, and straightforward mechanical design, making it relatively easy to maintain. Manual Value Benefit To Owner: Empowers owners and technicians with detailed procedures, diagrams, and specifications to perform repairs, maintenance, and diagnostics, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia Page Count Total Pages: 954 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine mechanical, lubrication, cooling, fuel, ignition, emission control systems, engine management diagnostics. Transmission: Manual transmission (G4E-A), automatic transmission (F4A-EL) service, repair, diagnostics, and fluid specifications. Drivetrain: Front-wheel drive system, axle shafts, differential service. Suspension: Front struts, rear shock absorbers, control arms, bushings, steering knuckle, wheel bearings, and alignment procedures. Brakes: Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, parking brake. Steering: Power steering system, steering column, steering rack and pinion service. Electrical: Battery, charging system (alternator, starter), lighting system, ignition system, power windows, door locks, wipers, horn, interior/exterior lighting, fuses, relays, wiring diagrams. Body: Body panels, doors, hood, trunk, bumpers, glass, interior trim, seat adjustment, body hardware repair. Climate Control: HVAC system (heating, ventilation, air conditioning), refrigerant handling, blower motor, evaporator, condenser, heater core. Safety Systems: Airbag system components and deployment procedures, seatbelt mechanisms. Procedures Included Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, drive belt inspection/replacement, tire rotation. Repair: Engine component overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical component troubleshooting and replacement. Diagnostics: On-board diagnostic (OBD-II) codes, diagnostic trouble code (DTC) interpretation, component testing procedures, troubleshooting flowcharts. Troubleshooting: Systematic approach to identifying and resolving common and complex vehicle issues, with symptom-based guides. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to in-depth component overhaul and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution, suitable for professional printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G4EC (1.5L SOHC) and G4ED (1.6L DOHC) Displacement 1.5L: 1493 cc Displacement 1.6L: 1599 cc Performance 1.5L Horsepower 1.5L: Approx. 96 hp @ 5800 rpm Torque 1.5L: Approx. 91 lb-ft @ 3200 rpm Performance 1.6L Horsepower 1.6L: Approx. 106 hp @ 5800 rpm Torque 1.6L: Approx. 103 lb-ft @ 3200 rpm Fuel System Injection: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Type Standard: 5-Speed Manual Transmission Optional Type Optional: 4-Speed Automatic Transmission Features Clutch Type: Dry single plate clutch (Manual) Automatic Transmission Fluid: SPIII or equivalent automatic transmission fluid Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (specific part number for manual transmission fluid may vary by region, consult manual) 📐 Dimensions Exterior Hatchback Length Hatchback: Approx. 3825 mm (150.6 in) Exterior Sedan Length Sedan: Approx. 4180 mm (164.6 in) Exterior Width: Approx. 1670 mm (65.7 in) Height: Approx. 1470 mm (57.9 in) Wheelbase: Approx. 2440 mm (96.1 in) Weights Curb Weight Min: Approx. 1000 kg (2205 lbs) Gross Vehicle Weight Rating: Varies by model and configuration, typically around 1500 kg 🛡️ Safety Features Ratings NHTSA Front Impact: Not consistently rated across all trims/years; generally acceptable for its class. IIHS Side Impact: Not consistently rated across all trims/years; generally acceptable for its class. Active Features ABS: Optional or standard on higher trims Passive Features Airbags: Driver and front passenger airbags standard; side airbags optional on some trims. Seatbelts: Front and rear seat belts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Base models typically feature an AM/FM/CD player with 2-4 speakers. Higher trims may offer upgraded audio. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Rarely equipped on base models; may be present on upgraded aftermarket or dealer-installed systems. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (using synthetic blend or full synthetic oil). Service Intervals Filters Air Filter Replacement: Every 30,000 miles or as needed based on driving conditions. Service Intervals Plugs Spark Plug Replacement: Every 100,000 miles for iridium-tipped spark plugs (standard on later models/engines). Service Intervals Coolant Coolant Flush Interval: Every 30,000 miles or 2 years. Fluid Specifications Engine Oil Viscosity: 5W-20 or...