🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML500 Year: 2004 Product Type: Service & Repair Manual Software Codes Chassis Code: W163 Vin Decoder Prefix: WDB 👋 Introduction Market Position Positioning: The 2004 Mercedes-Benz ML500 (W163 generation) positioned itself as a luxury mid-size SUV with a focus on comfort, performance, and advanced features, competing with vehicles like the BMW X5 and Lexus RX series. Competitive Analysis Competitors: Primary competitors included the BMW X5 (E53), Lexus RX 330, Audi A6 allroad, and Volvo XC90. The ML500 offered a potent V8 engine and a more truck-like feel compared to some rivals. Key Features Features: Standard 4MATIC all-wheel drive, powerful M113 V8 engine, luxurious interior appointments, optional third-row seating, advanced safety systems. Manual Value Proposition Value: This official software manual provides in-depth, accurate repair and maintenance information essential for owners and technicians to maintain the performance and longevity of their 2004 ML500, saving on dealership costs. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Climate Control: Yes Body And Interior: Yes Diagnostic Troubleshooting: Yes Maintenance Schedules: Yes Technical Specifications: Yes Wiring Diagrams: Yes Page Count Estimated Pages: Extensive (Software-based, not a fixed page count) Manual Type Type: Official Service and Repair Manual Language Language: English Format Format: Software (Digital Download) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, component testing, ECU parameters, fuel injection, ignition timing, emission controls. Transmission Control: 5-speed automatic transmission (722.6) diagnostics, fluid service, solenoid operation, torque converter. 4Matic AWD: All-wheel drive system operation, transfer case, differentials, electronic control. Suspension And Steering: Independent front and rear suspension, components, alignment procedures, power steering system, components. Braking System: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), brake pad/rotor replacement, brake fluid service, hydraulic system diagnostics. Body Electronics: Lighting systems, power windows, mirrors, seats, central locking, alarm system, fuse and relay locations. Climate Control HVAC: Automatic climate control operation, refrigerant service, blower motor, blend doors, cabin filter replacement. Infotainment And Navigation: COMAND system (if equipped), audio system, navigation system troubleshooting. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, system diagnostics. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement. Troubleshooting Guides: Step-by-step diagnostic flowcharts for common and uncommon faults. Component Replacement: Detailed instructions for replacing starters, alternators, fuel pumps, radiators, etc. Specifications And Tolerances: Torque specifications, clearances, and technical data for all major components. Wiring Diagram Interpretation: Guidance on understanding and utilizing complex electrical schematics. Technical Depth Depth: Comprehensive: Covers routine maintenance, diagnostic procedures, component-level repair, and overhaul instructions. 📊 Manual Specifications File Format Format Details: Proprietary software with searchable interface, often executable on Windows OS. May require specific installation or activation. Print Quality Quality: N/A (Digital Software) Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code: M113 E50 Engine Type: V8, SOHC (Single Overhead Cam) Displacement: 4966 cc (5.0 Liters) Performance Horsepower: 288 hp @ 5,500 rpm Torque: 325 lb-ft @ 3,750 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (SFI) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Cooling System Coolant Type: MB Spec 325.0 / G05 Antifreeze (Blue) Lubrication System Oil Capacity: 8.5 Liters (8.9 US Quarts) Recommended Oil: Mobil 1 0W-40 or equivalent (MB Approved 229.5) Ignition System Spark Plugs: Bosch FGR7KQE0U or equivalent (Platinum, long life) 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission Transmission Model: 722.6 (Mercedes-Benz 5G-Tronic) Features Drivetrain: 4MATIC All-Wheel Drive Fluid Specs Transmission Fluid Type: MB Spec 236.10 / MB Spec 236.14 (ATF) - Typically Shell ATF 134 or equivalent Fluid Capacity Transmission Fluid Capacity: Approx. 8.5 Liters (1700 or 001 989 22 03) 📐 Dimensions Exterior Length: 189.1 inches (4,803 mm) Width: 75.2 inches (1,910 mm) Height: 70.5 inches (1,791 mm) Wheelbase: 111.0 inches (2,820 mm) Weights Curb Weight: 4,640 lbs (2,105 kg) Gross Vehicle Weight Rating Gvwr: 5,842 lbs (2,650 kg) Cargo Cargo Volume Seats Up: 36.5 cubic feet (1,033 L) Cargo Volume Seats Down: 79.4 cubic feet (2,248 L) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5 Stars NHTSA Frontal Crash Passenger: 5 Stars NHTSA Side Impact Driver: 5 Stars NHTSA Side Impact Passenger: 5 Stars IIHS Frontal Offset: Good Active Features Esp: Standard Electronic Stability Program ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TC/ASR) Passive Features Airbags: Frontal airbags for driver and passenger, front side-impact airbags, optional rear side-impact airbags. Seatbelts: 3-point height-adjustable seatbelts with pretensioners and force limiters. 💡 Technology Features Infotainment Infotainment System: Optional COMAND (Cockpit Management and Navigation) system featuring a 6.5-inch color display, AM/FM radio, CD player, and optional GPS navigation. Harman Kardon premium audio system available. Driver Assistance Driver Assistance Features: ABS, ESP, Traction Control (ASR),...