2004 Mitsubushi LANCER EVO 8 VIII CAR Service/Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII (Evo 8) Year: 2004 Codes Chassis Code: CT9A Engine Code Prefix: 4G63 👋 Introduction Market Position Vehicle Segment: High-performance compact sedan (rally homologation special) Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS, Volkswagen Golf GTI/R32 Key Features Performance Focus: All-wheel drive, turbocharged engine, advanced differential systems, performance-oriented chassis Manual Value Proposition: Provides in-depth, factory-spec information for DIY repairs and maintenance, enabling cost savings and proper upkeep of a complex performance vehicle. Manual Type Distinction Distinction From Chiltens: Factory Service Manual (FSM) offering OEM-level detail, unlike aftermarket repair guides which are often less comprehensive and may lack specific technical nuances. 📋 Manual Details Coverage Areas Manual Coverage: Complete vehicle service and repair Page Count Total Pages: 859 Manual Type Manual Type: Factory Service Manual (FSM) Manual Content Source: Official Mitsubishi Factory Service Manual Language Language: English Format File Format: PDF Compatibility: Windows & macOS 📖 Manual Coverage Systems Covered Engine Systems: General information, lubrication, fuel, cooling, intake/exhaust, electrical, emission control, engine mounts Drivetrain Systems: Clutch, manual transaxle, propeller shaft, front axle, rear axle, wheel & tire Suspension Steering: Front suspension, rear suspension, steering system Braking Systems: Service brakes, parking brake Body Interior: Body structure, interior components, Supplemental Restraint System (SRS), exterior panels, glass Electrical HVAC: Chassis electrical, component locations, configuration diagrams, splice locations, circuit diagrams, HVAC (Heating, Air Conditioning, Ventilation) Chassis Systems: Integrated coverage of chassis, suspension, brakes, and steering for optimal performance and safety. Procedures Included Diagnostic Procedures: Troubleshooting guides for all major systems Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, tune-ups Repair Procedures: Detailed step-by-step instructions for component removal, installation, and overhaul Specification Settings: Torque specifications, alignment settings, electrical parameters Wiring Diagrams: Comprehensive circuit diagrams for all vehicle electrical systems. Component Locations: Detailed diagrams showing the placement of all major and minor components. Technical Depth Depth Of Coverage: Comprehensive, from basic diagnostics to complete engine and transmission rebuilds Detail Level: Factory-level detail, including exploded views, schematics, and wiring diagrams 📊 Manual Specifications File Format Searchability: Typically searchable text within PDF for efficient information retrieval Print Quality Readability: High-resolution PDF ensuring clear text and diagrams Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T (MIVEC version in some markets, though typically the non-MIVEC version for the Evo VIII) Configuration: Inline-4, turbocharged, intercooled Displacement: 2.0 Liters (1997 cc) Performance Horsepower: Approx. 261-271 hp (varies by market and specific tune) Torque: Approx. 257-260 lb-ft (varies by market and specific tune) Fuel System Fuel Delivery: Multi-point fuel injection (MPI), Electronic Throttle Control Engine Management ECU Type: ECU (Engine Control Unit) with OBD-II diagnostics Cooling System Coolant Type: Ethylene Glycol based coolant (refer to manual for specific Mitsubishi specification, e.g., DiaQueen Super Long Life Coolant) Lubrication Oil Type: Synthetic 5W-30 or 10W-30 (API SG/SH/SJ/SL, ACEA A3/B3 or higher - consult manual for precise recommendations) Oil Capacity: Approx. 4.5-4.7 Liters (with filter change) Engine Electrical Ignition System: Distributorless ignition system (DIS) with coil-on-plug or coil-pack technology 🔧 Transmission Standard Transmission Type: 6-speed Manual Transaxle Features Drive System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and optional Active Yaw Control (AYC) on some models Fluid Specification Gear Oil Type: GL-4 or GL-5 rated gear oil (specific viscosity recommended by Mitsubishi, often 75W-90) 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase Wheelbase: Approx. 2,630 mm (103.5 in) Weights Curb Weight: Approx. 1,450-1,500 kg (3,197-3,307 lbs) depending on specification 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated for 2004 model year in all markets, but generally considered robust for its class. Passive Features Airbags: Driver and passenger front airbags, side airbags (optional/standard depending on trim) Seatbelts: 3-point seatbelts with pretensioners Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Active Skid Prevention (ASP) / Traction Control System (TCS) AWD System: Advanced Symmetrical All-Wheel Drive with Active Center Differential (ACD) 💡 Technology Features Infotainment Audio System: Factory CD player with AM/FM radio, often with premium sound system options (e.g., Rockford Fosgate). Display: Basic LCD display for radio and climate control. Driver Assistance Performance Aids: ACD (Active Center Differential), AYC (Active Yaw Control - optional), Helical Limited Slip Differential (front), Mechanical Limited Slip Differential (rear) Connectivity Oem Connectivity: Limited by modern standards; typically no Bluetooth or USB integration from the factory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,750-7,500 miles (6,000-12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for severe vs. normal use. Transmission Fluid Interval: Recommended replacement every 30,000-60,000 miles (48,000-96,000 km). Check manual for specific ACD and AYC fluid changes. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (check manual for precise specification)...
Provides in-depth, factory-spec information for DIY repairs and maintenance, enabling cost savings and proper upkeep of a complex performance vehicle.
Manual Type Distinction
Distinction From Chiltens:
Factory Service Manual (FSM) offering OEM-level detail, unlike aftermarket repair guides which are often less comprehensive and may lack specific technical nuances.