2004 Pontiac Aztek Service & Repair Manual Software
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Basic Information Identification Make: Pontiac Model: Aztek Year: 2004 Generation Generation Name: First Generation Generation Years: 2001-2005 Codes Platform: GM U-body Introduction Market Position Positioning: Targeted at DIY enthusiasts and independent repair shops seeking accurate, factory-derived information for the 2004 Pontiac Aztek. Positions itself as a superior alternative to outdated printed manuals due to its digital accessibility and comprehensive nature. Competitive Analysis Comparison To Print: Emphasizes advantages over traditional printed manuals: lower cost, greater convenience (instant access), portability across devices, and ease of searching/navigation. Highlights the licensed OE (Original Equipment) data source. Key Features Accessibility: Accessible on any internet-connected device with a web browser (PC, laptop, smartphone, tablet). Data Source: Licensed OE (Original Equipment) materials from automotive manufacturers. Content Type: Service and repair information, diagnostic procedures, technical specifications. Manual Details Coverage Areas Primary Coverage: 2004 Pontiac Aztek Secondary Coverage: May include limited information for adjacent model years (2003, 2005) due to platform consistency. Page Count Estimated Page Count: Varies based on software version, but typically equivalent to several thousand printed pages of comprehensive data. Manual Type Type: Online Service and Repair Manual Software Language Language: English Format Format: Web-based software (requires internet connection and web browser), accessible via PC, laptop, smartphone, or tablet. Access Duration Access Period: 1 Year (with discounts available for extensions) Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Transmission, Drivetrain (FWD/AWD). Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear Disc/Drum), Wheels & Tires. Electrical: Ignition System, Charging System, Starting System, Lighting, Instrumentation, Body Control Modules, Powertrain Control Modules (PCM), Diagnostic Trouble Codes (DTCs), Wiring Diagrams. Comfort And Convenience: Heating, Ventilation, and Air Conditioning (HVAC), Interior Trim, Seats, Audio System, Power Accessories (windows, locks, mirrors). Body Exterior Body: Body Panels, Doors, Hood, Liftgate, Bumpers, Glass, Exterior Trim, Corrosion Protection. Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (oil, coolant, brake, power steering, transmission), Filter Replacements, Lubrication, Tire Rotation & Balancing. Repair: Engine Component Replacement (e.g., spark plugs, belts, hoses, ignition coils), Brake Service (pads, rotors, calipers), Suspension Component Repair (shocks, struts, ball joints, tie rods), Steering System Repair, HVAC Component Service, Electrical Component Diagnosis & Replacement, Drivetrain Component Service. Diagnostics: Troubleshooting procedures for common and complex issues, diagnostic trouble code (DTC) interpretation and resolution, electrical circuit testing. Special Procedures: Information on procedures requiring specialized tools or techniques, such as engine timing, transmission overhaul (if detailed), or advanced electrical system diagnostics. Technical Depth Depth Level: Comprehensive: Covers routine maintenance, diagnostics, repairs, and some component overhauls. Provides factory-level detail, including specifications, procedures, and troubleshooting guides. Manual Specifications File Format Digital Format: Proprietary web-based platform by RepairSurge. Print Quality Printability: Information is viewable and can be printed from a web browser, though direct PDF download may not be an option for all content. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Engine Specifications Primary Engine Engine Code: L36 (GM 3800 Series II V6) Engine Type: 3.8L (3800cc) Naturally Aspirated Overhead Valve (OHV) V6 Bore X Stroke: 96.5 mm x 86.7 mm (3.80 in x 3.41 in) Compression Ratio: 9.4:1 Performance Horsepower: 200 hp @ 5200 rpm (approx.) Torque: 230 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Sequential Port Fuel Injection (SFI) Fuel Type: 87 Octane Unleaded Gasoline Engine Management ECM Type: GM Powertrain Control Module (PCM) Transmission Standard Transmission Type: 4-Speed Automatic (4T65-E) Optional Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) were available. Features Transmission Features: Electronic transmission control, torque converter clutch. Dimensions Exterior Length: 181.3 inches (4605 mm) Width: 73.7 inches (1872 mm) Height: 66.5 inches (1689 mm) Wheelbase: 104.3 inches (2649 mm) Interior Passenger Volume: Approx. 105 cu. ft. Cargo Cargo Volume Rear Seat Up: Approx. 23.4 cu. ft. Cargo Volume Rear Seat Down: Approx. 64.0 cu. ft. Weights Curb Weight: Approx. 3700-4000 lbs (depending on configuration) Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars NHTSA Front Impact Passenger: 4/5 Stars NHTSA Side Impact Front Seat: 4/5 Stars NHTSA Side Impact Rear Seat: 4/5 Stars IIHS Moderate Overlap Front: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags: Standard front airbags. Optional side-impact airbags may be available. Seatbelts: Front and rear three-point seatbelts, front pretensioners. Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional premium audio systems, and rear-seat entertainment options. Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Rear parking assist sensors may be available on higher trims or as an option. Connectivity Onstar: Available OnStar telematics system integration. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (using synthetic blend or full synthetic oil). Refer to manual for specific oil type. Air Filter Replacement: Every 30,000 miles or as needed based on driving conditions. Coolant Flush: Every 100,000 miles for the first...
Targeted at DIY enthusiasts and independent repair shops seeking accurate, factory-derived information for the 2004 Pontiac Aztek. Positions itself as a superior alternative to outdated printed manuals due to its digital accessibility and comprehensive nature.
Competitive Analysis
Comparison To Print:
Emphasizes advantages over traditional printed manuals: lower cost, greater convenience (instant access), portability across devices, and ease of searching/navigation. Highlights the licensed OE (Original Equipment) data source.
Key Features
Accessibility:
Accessible on any internet-connected device with a web browser (PC, laptop, smartphone, tablet).
Data Source:
Licensed OE (Original Equipment) materials from automotive manufacturers.
Content Type:
Service and repair information, diagnostic procedures, technical specifications.
Manual Details
Coverage Areas
Primary Coverage:
2004 Pontiac Aztek
Secondary Coverage:
May include limited information for adjacent model years (2003, 2005) due to platform consistency.
Page Count
Estimated Page Count:
Varies based on software version, but typically equivalent to several thousand printed pages of comprehensive data.
Manual Type
Type:
Online Service and Repair Manual Software
Language
Language:
English
Format
Format:
Web-based software (requires internet connection and web browser), accessible via PC, laptop, smartphone, or tablet.
Troubleshooting procedures for common and complex issues, diagnostic trouble code (DTC) interpretation and resolution, electrical circuit testing.
Special Procedures:
Information on procedures requiring specialized tools or techniques, such as engine timing, transmission overhaul (if detailed), or advanced electrical system diagnostics.
Technical Depth
Depth Level:
Comprehensive: Covers routine maintenance, diagnostics, repairs, and some component overhauls. Provides factory-level detail, including specifications, procedures, and troubleshooting guides.
Manual Specifications
File Format
Digital Format:
Proprietary web-based platform by RepairSurge.
Print Quality
Printability:
Information is viewable and can be printed from a web browser, though direct PDF download may not be an option for all content.
Approx. 3700-4000 lbs (depending on configuration)
Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars
NHTSA Front Impact Passenger:
4/5 Stars
NHTSA Side Impact Front Seat:
4/5 Stars
NHTSA Side Impact Rear Seat:
4/5 Stars
IIHS Moderate Overlap Front:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models.
Passive Features
Airbags:
Standard front airbags. Optional side-impact airbags may be available.
Seatbelts:
Front and rear three-point seatbelts, front pretensioners.
Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems, and rear-seat entertainment options.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist sensors may be available on higher trims or as an option.
Connectivity
Onstar:
Available OnStar telematics system integration.
Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (using synthetic blend or full synthetic oil). Refer to manual for specific oil type.
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Coolant Flush:
Every 100,000 miles for the first change, then every 50,000 miles thereafter (using Dex-Cool compatible coolant).
Transmission Fluid Change:
Every 100,000 miles under normal driving conditions. Check manual for specific fluid type (e.g., Dexron VI or equivalent).
Fluid Specifications
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter (for 3.8L V6)
Engine Oil Type:
API SM or higher, SAE 5W-30 (consult manual for exact specification).
Coolant Type:
GM P/N 12378397 (Orange Dex-Cool) or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Engine Mounts:
Front and rear engine mounts can degrade over time, leading to vibration or knocking sounds.
Suspension Components:
Wear in control arm bushings, ball joints, and sway bar links is common due to vehicle weight and usage.
Powertrain Control Module:
Some PCM failures or communication issues can occur, affecting engine performance and diagnostics.
HVAC Blend Door Actuators:
Actuators for HVAC blend doors can fail, leading to incorrect air temperature or airflow distribution.
Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was a division of General Motors known for performance-oriented vehicles and distinctive styling. The Aztek represented a departure into the crossover SUV segment.
Model Evolution
Aztek Introduction:
The Pontiac Aztek was introduced for the 2001 model year as a 2001 model. The 2004 model represents a mid-cycle refresh, though major changes were minimal.
Design Concept:
Based on the Pontiac Trans Sport minivan platform (GM U-body), it featured a unique, polarizing 'concept-car-like' design aimed at versatility and lifestyle utility.