2004 Suzuki LTA700X LT-A700X King Quad ATV Service Repair Workshop Manual Download PDF
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Variant: LTA700X / LT-A700X Year: 2004 Codes Chassis Code: LTA700X 👋 Introduction Market Position Vehicle Segment: High-performance, utility-focused All-Terrain Vehicle (ATV). Key Features Manual Benefit 1: Provides step-by-step instructions with high-quality diagrams and exploded views for accurate repairs. Manual Benefit 2: Cost-effective solution for maintaining vehicle reliability and performance. Target Audience User Suitability: Suitable for both DIY enthusiasts and experienced mechanics. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: Refer to actual manual pages for exact count, typically hundreds of pages for full service manuals. 📖 Manual Coverage Systems Covered Engine And Clutch: Complete disassembly, inspection, repair, and reassembly of engine components, including valve adjustments, piston/cylinder work, and clutch system service. Transmissions: Detailed procedures for servicing the transmission, including gear inspection, bearing replacement, and shifting mechanism adjustments. Cooling Systems: Maintenance, troubleshooting, and repair of the cooling system, including radiator, fan, hoses, and coolant specifications. Fuel And Exhaust: Service for the fuel delivery system (carburetor/fuel injection), fuel pump, fuel filter, and exhaust system components. Ignition And Electrical: Comprehensive coverage of the ignition system (spark plug, coil, CDI), starting system, charging system (stator, regulator/rectifier), battery, and lighting. Brakes And Brake Assembly: Detailed instructions for brake system maintenance, caliper and master cylinder overhaul, brake pad replacement, and bleeding procedures. Wheels And Tires: Information on wheel bearing service, tire replacement, and recommended tire pressures. Steering And Suspension: Service procedures for steering components (tie rods, ball joints), and suspension systems (shocks, A-arms, bushings). Frame And Bodywork: Guidance on frame inspection, body panel removal and installation, and cosmetic repairs. Wiring Diagrams: Detailed electrical wiring diagrams for all systems, essential for diagnosing electrical faults. Fault Finding Troubleshooting: Systematic troubleshooting guides and diagnostic procedures for common and uncommon problems. Procedures Included Maintenance And Servicing: Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep procedures. Disassembly And Reassembly: Step-by-step instructions for complete disassembly and reassembly of major vehicle components. Component Testing And Calibration: Procedures for testing and calibrating various components, such as sensors and actuators. Technical Depth Depth Of Coverage: Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Printability: All pages are printable. Searchability: Likely searchable text within the PDF for efficient information retrieval. Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader & WinZip (for unzipping downloaded file). Delivery Download Type: Instant Download Shipping Cost Saving: Saves money on postage and packaging. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, SOHC, 4 valves per cylinder. Displacement: 695 cc (42.4 cu. in.) Bore X Stroke: 81.0 mm x 68.0 mm (3.19 in. x 2.68 in.) Compression Ratio: 9.3:1 Fuel System Fuel Delivery: Carburetor (specific model may vary based on region, often Mikuni BSR36). Fuel Type: Unleaded gasoline, Octane rating 87 or higher recommended. Lubrication Oil Type: SAE 10W-40 API SE, SF, SG or SH, or SAE 20W-50 API SE, SF, SG or SH (refer to manual for precise Suzuki recommendations). Oil Capacity: 3.1 L (3.3 US qt.) without filter change, 3.3 L (3.5 US qt.) with filter change. (Verify with manual) 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter), V-belt, CVT (Continuously Variable Transmission). Drive System: Shaft Drive, 2WD/4WD selectable with differential lock. Features Gear Selection: Automatic (forward, neutral, reverse, high, low). Fluid Specifications Cvt Fluid Type: Suzuki specifically recommends Suzuki CVT Fluid or an equivalent high-quality CVT fluid meeting similar specifications. (Consult manual for exact part number or specification). 📐 Dimensions Exterior Overall Length: 2,145 mm (84.4 in.) Overall Width: 1,130 mm (44.5 in.) Overall Height: 1,140 mm (44.9 in.) Weights Curb Weight: 277 kg (611 lbs) Fuel Capacity: 19.0 L (5.0 US gal.) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Parking brake mechanism. 4Wd System: Selectable 2WD/4WD with locking front differential for enhanced traction in difficult terrain. Passive Features Lighting: Dual headlights, taillight/stoplight. 💡 Technology Features Infotainment Features: No integrated infotainment system, typical for utility ATVs of this era. Focus is on functional controls. Driver Assistance Features: No advanced driver-assistance systems (ADAS). Focus on mechanical and electrical system performance. Connectivity Features: No factory-installed connectivity features. Engine Management System: Electronic ignition system, carburetor-based fuel delivery (simplifies some diagnostics compared to FI but requires mechanical understanding). 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first. (Refer to manual for precise interval). Air Filter Cleaning: Every 500 km (300 miles) or 3 months. Inspect and clean more frequently in dusty conditions. (Refer to manual). Spark Plug Replacement: Typically at 2,000 km (1,200 miles) or 12 months. (Refer to manual for specific plug...
Provides step-by-step instructions with high-quality diagrams and exploded views for accurate repairs.
Manual Benefit 2:
Cost-effective solution for maintaining vehicle reliability and performance.
Target Audience
User Suitability:
Suitable for both DIY enthusiasts and experienced mechanics.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Refer to actual manual pages for exact count, typically hundreds of pages for full service manuals.
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Complete disassembly, inspection, repair, and reassembly of engine components, including valve adjustments, piston/cylinder work, and clutch system service.
Transmissions:
Detailed procedures for servicing the transmission, including gear inspection, bearing replacement, and shifting mechanism adjustments.
Cooling Systems:
Maintenance, troubleshooting, and repair of the cooling system, including radiator, fan, hoses, and coolant specifications.
Fuel And Exhaust:
Service for the fuel delivery system (carburetor/fuel injection), fuel pump, fuel filter, and exhaust system components.
Ignition And Electrical:
Comprehensive coverage of the ignition system (spark plug, coil, CDI), starting system, charging system (stator, regulator/rectifier), battery, and lighting.
Brakes And Brake Assembly:
Detailed instructions for brake system maintenance, caliper and master cylinder overhaul, brake pad replacement, and bleeding procedures.
Wheels And Tires:
Information on wheel bearing service, tire replacement, and recommended tire pressures.
Steering And Suspension:
Service procedures for steering components (tie rods, ball joints), and suspension systems (shocks, A-arms, bushings).
Frame And Bodywork:
Guidance on frame inspection, body panel removal and installation, and cosmetic repairs.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems, essential for diagnosing electrical faults.
Fault Finding Troubleshooting:
Systematic troubleshooting guides and diagnostic procedures for common and uncommon problems.
Procedures Included
Maintenance And Servicing:
Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep procedures.
Disassembly And Reassembly:
Step-by-step instructions for complete disassembly and reassembly of major vehicle components.
Component Testing And Calibration:
Procedures for testing and calibrating various components, such as sensors and actuators.
Technical Depth
Depth Of Coverage:
Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Printability:
All pages are printable.
Searchability:
Likely searchable text within the PDF for efficient information retrieval.
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (for unzipping downloaded file).
Delivery
Download Type:
Instant Download
Shipping Cost Saving:
Saves money on postage and packaging.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke, SOHC, 4 valves per cylinder.
Displacement:
695 cc (42.4 cu. in.)
Bore X Stroke:
81.0 mm x 68.0 mm (3.19 in. x 2.68 in.)
Compression Ratio:
9.3:1
Fuel System
Fuel Delivery:
Carburetor (specific model may vary based on region, often Mikuni BSR36).
Fuel Type:
Unleaded gasoline, Octane rating 87 or higher recommended.
Lubrication
Oil Type:
SAE 10W-40 API SE, SF, SG or SH, or SAE 20W-50 API SE, SF, SG or SH (refer to manual for precise Suzuki recommendations).
Oil Capacity:
3.1 L (3.3 US qt.) without filter change, 3.3 L (3.5 US qt.) with filter change. (Verify with manual)
Shaft Drive, 2WD/4WD selectable with differential lock.
Features
Gear Selection:
Automatic (forward, neutral, reverse, high, low).
Fluid Specifications
Cvt Fluid Type:
Suzuki specifically recommends Suzuki CVT Fluid or an equivalent high-quality CVT fluid meeting similar specifications. (Consult manual for exact part number or specification).
📐 Dimensions
Exterior
Overall Length:
2,145 mm (84.4 in.)
Overall Width:
1,130 mm (44.5 in.)
Overall Height:
1,140 mm (44.9 in.)
Weights
Curb Weight:
277 kg (611 lbs)
Fuel Capacity:
19.0 L (5.0 US gal.)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear. Parking brake mechanism.
4Wd System:
Selectable 2WD/4WD with locking front differential for enhanced traction in difficult terrain.
Passive Features
Lighting:
Dual headlights, taillight/stoplight.
💡 Technology Features
Infotainment
Features:
No integrated infotainment system, typical for utility ATVs of this era. Focus is on functional controls.
Driver Assistance
Features:
No advanced driver-assistance systems (ADAS). Focus on mechanical and electrical system performance.
Connectivity
Features:
No factory-installed connectivity features.
Engine Management
System:
Electronic ignition system, carburetor-based fuel delivery (simplifies some diagnostics compared to FI but requires mechanical understanding).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. (Refer to manual for precise interval).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months. Inspect and clean more frequently in dusty conditions. (Refer to manual).
Spark Plug Replacement:
Typically at 2,000 km (1,200 miles) or 12 months. (Refer to manual for specific plug type and gap).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant, Suzuki specifies a 50/50 mix with distilled water. (Consult manual for exact Suzuki coolant part number).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. (Always use fresh, high-quality fluid and refer to manual for exact specification).
Known Issues
Common Concern 1:
CVT belt wear: Regular inspection and replacement are crucial, especially under heavy use. Clutch overheating can accelerate wear.
Common Concern 2:
Cooling system efficiency: Ensure the radiator fins are clean and the coolant is fresh to prevent overheating, especially in demanding conditions.
Common Concern 3:
Carburetor adjustments: Maintaining correct air/fuel mixture is vital for optimal performance and fuel economy. May require periodic cleaning and adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan.
Model Evolution
King Quad Lineage:
The King Quad line has a history of robust, powerful ATVs, with the 700cc V-twin representing a significant step up in performance and capability for Suzuki's ATV offerings.
Production
Manufacturing Location:
Likely assembled in Japan or potentially a Suzuki manufacturing facility elsewhere.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2004 model might not be readily available, the King Quad series generally received positive reviews for its power, torque, and off-road capability, solidifying Suzuki's reputation in the utility ATV market.